Truss Manufacturing · Illinois

4202 - Plano Truss Plant

Plano, IL · ~32 workers · 8 years of OSHA Injury Tracking Application data.

D
Poor Safety Record
5.7
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

4202 - Plano Truss Plant runs at 171% of its industry's injury rate - more dangerous than the typical Truss Manufacturing workplace, earning a grade D.

4202 - Plano Truss Plant: 5.7 TCR = 171% of Truss Manufacturing BLS 3.3 · 8y Form 300A (see methodology below)

4202 - Plano Truss Plant safety composite

4202 - Plano Truss Plant scores strongest on total case rate (tcr) (safer than 62% of same-industry peers) and weakest on fatalities (safer than 50%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

C

56/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
C 5.65 per 100 workers

Safer than 62% of industry peers

DART rate
D 3.01 per 100 workers

Safer than 53% of industry peers

Fatalities
D 0

Safer than 50% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rising injury rate

4202 - Plano Truss Plant: 9.5 → 12.1 TCR

Peak year 2021 @ 15.9 TCR · DART/TCR 0.53× in 2024

4202 - Plano Truss Plant's TCR rose 2.5 from 9.5 in 2016 to 12.1 in 2024. Peak filing year was 2021 at 15.9 TCR. In 2024, DART was 0.53× this establishment's average TCR (severity share of cases).

OSHA ITA Form 300A scorecard

Establishment book 321214 · Plano, IL ABOVE-IND · SMALL

Grade D · TCR 5.7 · 171% of ind

  • DART 3.0 DART
  • RANK #7/14
  • PHOTO Noltex Holdings San …
  • BOOK 8y book
  • INJ 13 inj
  • SIZE ~32 FTE

Nearest TCR peer: Noltex Holdings San Antonio (0.0 TCR gap)

Read with this employer → · Industry book → · Illinois employers → · Look up another →

4202 - Plano Truss Plant in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows 4202 - Plano Truss Plant averages 5.7 TCR (171% of the Truss Manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

4202 - Plano Truss Plant TCR series: 2016=9.5 · 2018=0 · 2019=0 · 2020=4.2 · 2021=15.9 · 2022=0 · 2023=3.5 · 2024=12.1 · BLS 3.3

Where 4202 - Plano Truss Plant falls in its industry

421 Truss Manufacturing establishments

Safer than 62% of graded establishments in this industry, whose median TCR is 7.0.

More dangerous than peersSafer than peers

Narrower to Illinois alone (the establishments it most directly competes with for workers and contracts): ranked #7 safest of 14 Truss Manufacturing employers in Illinois.

4202 - Plano Truss Plant (32 employees, TCR 5.7) among 29 same-industry peers, split at the industry median of 55 employees and a TCR of 7.0 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 02004006008001,000 0102030 Average employees Total Case Rate 4202 - Plano Truss Plant
4202 - Plano Truss Plant (32 employees, TCR 5.7) among 29 same-industry peers, split at the industry median of 55 employees and a TCR of 7.0

4202 - Plano Truss Plant has fewer employees than the Truss Manufacturing median and a lower injury rate than the industry's median TCR of 7.0. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 12.1 3.0 4 0 0
2023 3.5 0.0 1 0 0
2022 0.0 0.0 0 0 0
2021 15.9 0.0 4 0 0
2020 4.2 0.0 1 0 0
2019 0.0 0.0 0 0 0
2018 0.0 0.0 0 0 0
2016 9.5 0.0 3 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

321214 · IL · Plano

421 Truss Manufacturing employers nationwide with a credible TCR · 22,804 rated employers in Illinois with headcount on file · 30 employers in Plano, IL · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Noltex Holdings San Antonio 5.7 TCR
NAICS-TCR Central Florida Truss, Inc. 5.6 TCR
NAICS-TCR 207 RTS Woodinville 5.6 TCR
NAICS-TCR Builders Enterprises LLC 5.7 TCR
STATE-SIZE AMEREN ILLINOIS - Eastern 32 FTE
STATE-SIZE Utility Department 32 FTE
STATE-SIZE AMEREN ILLINOIS - AIC Gas Corrosion 32 FTE
STATE-SIZE NG Ottawa Reporting Center 32 FTE
CITY-NEAR WM 1003 388 FTE
CITY-NEAR 1003 325 FTE
CITY-NEAR PLANO DC BLDG 221 - 3239 160 FTE
CITY-NEAR PLANO DC BLDG 223 - 3239 128 FTE
NAT-TCR Noble Manufacturing, LLC 5.7 TCR
NAT-TCR BEC- Awendaw Facility 5.7 TCR
NAT-TCR Hytech Roofing, INC 5.7 TCR
NAT-TCR S&H Joplin 5.7 TCR
NAT-SIZE 4378 - Jeffersonville Concrete Plant 32 FTE
NAT-SIZE 4007 - Rochester Nail Plant 32 FTE
NAT-SIZE Eau Claire Pallet Rack - 1008 32 FTE
NAT-SIZE Boxout, LLC Jacksonville 32 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2023, 2022, 2021, 2020, 2019, 2018, 2016. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.