Baseboards, metal, manufacturing · Wisconsin

4Front Engineered Solutions - Sussex

Sussex, WI · ~62 workers · 4 years of OSHA Injury Tracking Application data.

A
Excellent Safety Record
1.2
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

4Front Engineered Solutions - Sussex runs at 37% of its industry's injury rate - far safer than the typical Baseboards, metal, manufacturing workplace, earning a grade A.

4Front Engineered Solutions - Sussex: 1.2 TCR = 37% of Baseboards, metal, manufacturing BLS 3.3 · 4y Form 300A (see methodology below)

4Front Engineered Solutions - Sussex safety composite

4Front Engineered Solutions - Sussex scores strongest on total case rate (tcr) (safer than 94% of same-industry peers) and weakest on fatalities (safer than 50%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

C

70/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
A 1.23 per 100 workers

Safer than 94% of industry peers

DART rate
C 1.43 per 100 workers

Safer than 58% of industry peers

Fatalities
D 0

Safer than 50% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rising injury rate

4Front Engineered Solutions - Sussex: 0.0 → 1.4 TCR

Peak year 2021 @ 1.8 TCR · DART/TCR 1.16× in 2022

4Front Engineered Solutions - Sussex's TCR rose 1.4 from 0.0 in 2019 to 1.4 in 2022. Peak filing year was 2021 at 1.8 TCR. In 2022, DART was 1.16× this establishment's average TCR (severity share of cases).

OSHA ITA Form 300A scorecard

Establishment book 332321 · Sussex, WI AT/BELOW-IND · SMALL

Grade A · TCR 1.2 · 37% of ind

  • DART 1.4 DART
  • RANK #1/30
  • PHOTO Ply Gem Windows
  • BOOK 4y book
  • INJ 3 inj
  • SIZE ~62 FTE

Nearest TCR peer: Ply Gem Windows (0.0 TCR gap)

Read with this employer → · Industry book → · Wisconsin employers → · Look up another →

4Front Engineered Solutions - Sussex in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows 4Front Engineered Solutions - Sussex averages 1.2 TCR (37% of the Baseboards, metal, manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

4Front Engineered Solutions - Sussex TCR series: 2019=0 · 2020=1.7 · 2021=1.8 · 2022=1.4 · BLS 3.3

Where 4Front Engineered Solutions - Sussex falls in its industry

515 Baseboards, metal, manufacturi establishments

Safer than 94% of graded establishments in this industry, whose median TCR is 4.1.

More dangerous than peersSafer than peers

Narrower to Wisconsin alone (the establishments it most directly competes with for workers and contracts): ranked #1 safest of 30 Baseboards, metal, manufacturi employers in Wisconsin.

4Front Engineered Solutions - Sussex (62 employees, TCR 1.2) among 29 same-industry peers, split at the industry median of 83 employees and a TCR of 4.1 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 0200400600800 051015 Average employees Total Case Rate 4Front Engineered Solutions - Sussex
4Front Engineered Solutions - Sussex (62 employees, TCR 1.2) among 29 same-industry peers, split at the industry median of 83 employees and a TCR of 4.1

4Front Engineered Solutions - Sussex has fewer employees than the Baseboards, metal, manufacturing median and a lower injury rate than the industry's median TCR of 4.1. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2022 1.4 1.4 1 0 0
2021 1.8 1.8 1 0 0
2020 1.7 1.7 1 0 0
2019 0.0 0.0 0 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

332321 · WI · Sussex

515 Baseboards, metal, manufacturing employers nationwide with a credible TCR · 12,834 rated employers in Wisconsin with headcount on file · 52 employers in Sussex, WI · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Ply Gem Windows 1.2 TCR
NAICS-TCR Quest Window Systems, INC 1.2 TCR
NAICS-TCR ProVia Walnut Creek Facility 1.3 TCR
NAICS-TCR Gensteel Doors USA,llc 1.2 TCR
STATE-SIZE Catalyst Construction 62 FTE
STATE-SIZE Innovative Construction Solutions Inc 62 FTE
STATE-SIZE AM Construction Services, Inc. 62 FTE
STATE-SIZE Chilstrom Erecting 62 FTE
CITY-NEAR SUSSEX WI 1,430 FTE
CITY-NEAR AMZL : DML2 614 FTE
CITY-NEAR Sussex IM, Inc. 394 FTE
CITY-NEAR BCD Sussex 349 FTE
NAT-TCR Cal Coast Acidizing Service, Inc. 1.2 TCR
NAT-TCR Cardinal Health of Augusta 1.2 TCR
NAT-TCR Bayer US - Kansas City / Hawthorn 1.2 TCR
NAT-TCR 431 Payran St 1.2 TCR
NAT-SIZE Carver Maritime Charleston 62 FTE
NAT-SIZE KMAC of the Carolina's, INC. 62 FTE
NAT-SIZE Petri Pest Control Services 62 FTE
NAT-SIZE Blue Force Gear, Inc. 62 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2022, 2021, 2020, 2019. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.