Polyurethane foam products manufacturing · Tennessee

ACA-Tennessee

Dickson, TN · ~218 workers · 3 years of OSHA Injury Tracking Application data.

D
Poor Safety Record
5.5
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

ACA-Tennessee runs at 167% of its industry's injury rate - more dangerous than the typical Polyurethane foam products manufacturing workplace, earning a grade D.

ACA-Tennessee: 5.5 TCR = 167% of Polyurethane foam products manufacturing BLS 3.3 · 3y Form 300A (see methodology below)

ACA-Tennessee safety composite

ACA-Tennessee scores strongest on fatalities (safer than 51% of same-industry peers) and weakest on dart rate (safer than 15%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

F

27/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
F 5.52 per 100 workers

Safer than 23% of industry peers

DART rate
F 4.51 per 100 workers

Safer than 15% of industry peers

Fatalities
D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

TCR Δ

−3.0

2022→2024

ACA-Tennessee injury rate improved

ACA-Tennessee's TCR fell 3.0 from 7.6 in 2022 to 4.5 in 2024. Peak filing year was 2022 at 7.6 TCR. In 2024, DART was 0.82× this establishment's average TCR (severity share of cases).

2022=7.6 · 2023=4.5 · 2024=4.5

OSHA ITA Form 300A scorecard

Establishment book 326150 · Dickson, TN ABOVE-IND · MID

Grade D · TCR 5.5 · 167% of ind

  • DART 4.5 DART
  • RANK #19/20
  • PHOTO KTM Industries, Inc
  • BOOK 3y book
  • INJ 30 inj
  • SIZE ~218 FTE

Nearest TCR peer: KTM Industries, Inc (0.0 TCR gap)

Read with this employer → · Industry book → · Tennessee employers → · Look up another →

ACA-Tennessee in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows ACA-Tennessee averages 5.5 TCR (167% of the Polyurethane foam products manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

ACA-Tennessee TCR series: 2022=7.6 · 2023=4.5 · 2024=4.5 · BLS 3.3

Where ACA-Tennessee falls in its industry

474 Polyurethane foam products man establishments

Safer than 23% of graded establishments in this industry, whose median TCR is 3.1.

More dangerous than peersSafer than peers

Narrower to Tennessee alone (the establishments it most directly competes with for workers and contracts): ranked #19 safest of 20 Polyurethane foam products man employers in Tennessee.

ACA-Tennessee (218 employees, TCR 5.5) among 29 same-industry peers, split at the industry median of 76 employees and a TCR of 3.1 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 050100150200250 051015 Average employees Total Case Rate ACA-Tennessee
ACA-Tennessee (218 employees, TCR 5.5) among 29 same-industry peers, split at the industry median of 76 employees and a TCR of 3.1

ACA-Tennessee has more employees than the Polyurethane foam products manufacturing median and a higher injury rate than the industry's median TCR of 3.1. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 4.5 4.5 9 2 0
2023 4.5 2.3 7 3 0
2022 7.6 5.4 14 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

326150 · TN · Dickson

474 Polyurethane foam products manufacturing employers nationwide with a credible TCR · 10,743 rated employers in Tennessee with headcount on file · 73 employers in Dickson, TN · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR KTM Industries, Inc 5.5 TCR
NAICS-TCR Plymouth Foam 5.5 TCR
NAICS-TCR Penn Foam Corp. 5.5 TCR
NAICS-TCR Compsys Inc. 5.5 TCR
STATE-SIZE CDE Lightband 218 FTE
STATE-SIZE kordsa chattanooga 218 FTE
STATE-SIZE Dickson_EX 218 FTE
STATE-SIZE Hitachi Energy USA, inc Alamo TN 218 FTE
CITY-NEAR Dickson County Board of Education 1,095 FTE
CITY-NEAR TriStar Horizon Medical Center 773 FTE
CITY-NEAR Express Employment Professonals 500 FTE
CITY-NEAR Dickson County Government 413 FTE
NAT-TCR Jessup Md 5.5 TCR
NAT-TCR SOFIE - Sanford 5.5 TCR
NAT-TCR Clearwater Valley Health 5.5 TCR
NAT-TCR Lake Region Electric Cooperative 5.5 TCR
NAT-SIZE R.F. Knox Company, Inc. 218 FTE
NAT-SIZE Midland, MI 218 FTE
NAT-SIZE Fred Anderson Raleigh, LLC 218 FTE
NAT-SIZE Mass. Bay Brewing Company, Inc. 218 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2023, 2022. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.