Printed circuit assemblies manufacturing · Wisconsin

Acorn Assembly LLC

Franksville, WI · ~63 workers · 2 years of OSHA Injury Tracking Application data.

F
Failing Safety Record
6.9
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Acorn Assembly LLC runs at 208% of its industry's injury rate - far more dangerous than the typical Printed circuit assemblies manufacturing workplace, earning a grade F.

Acorn Assembly LLC: 6.9 TCR = 208% of Printed circuit assemblies manufacturing BLS 3.3 · 2y Form 300A (see methodology below)

Acorn Assembly LLC safety composite

Acorn Assembly LLC scores strongest on fatalities (safer than 50% of same-industry peers) and weakest on total case rate (tcr) (safer than 1%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

F

18/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
F 6.88 per 100 workers

Safer than 1% of industry peers

DART rate
F 1.81 per 100 workers

Safer than 15% of industry peers

Fatalities
D 0

Safer than 50% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rising injury rate

Acorn Assembly LLC: 4.7 → 9.1 TCR

Peak year 2024 @ 9.1 TCR · DART/TCR 0.26× in 2024

Acorn Assembly LLC's TCR rose 4.3 from 4.7 in 2023 to 9.1 in 2024. In 2024, DART was 0.26× this establishment's average TCR (severity share of cases).

OSHA ITA Form 300A scorecard

Establishment book 334418 · Franksville, WI ABOVE-IND · SMALL

Grade F · TCR 6.9 · 208% of ind

  • DART 1.8 DART
  • RANK #15/15
  • PHOTO Foxconn Industrial I…
  • BOOK 2y book
  • INJ 8 inj
  • SIZE ~63 FTE

Nearest TCR peer: Foxconn Industrial Internet (0.5 TCR gap)

Read with this employer → · Industry book → · Wisconsin employers → · Look up another →

Acorn Assembly LLC in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Acorn Assembly LLC averages 6.9 TCR (208% of the Printed circuit assemblies manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Acorn Assembly LLC TCR series: 2023=4.7 · 2024=9.1 · BLS 3.3

Where Acorn Assembly LLC falls in its industry

236 Printed circuit assemblies man establishments

Safer than 1% of graded establishments in this industry, whose median TCR is 1.3.

More dangerous than peersSafer than peers

Narrower to Wisconsin alone (the establishments it most directly competes with for workers and contracts): ranked #15 safest of 15 Printed circuit assemblies man employers in Wisconsin.

Acorn Assembly LLC (63 employees, TCR 6.9) among 29 same-industry peers, split at the industry median of 130 employees and a TCR of 1.3 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 02,0004,0006,0008,00010,000 0246810 Average employees Total Case Rate Acorn Assembly LLC
Acorn Assembly LLC (63 employees, TCR 6.9) among 29 same-industry peers, split at the industry median of 130 employees and a TCR of 1.3

Acorn Assembly LLC has fewer employees than the Printed circuit assemblies manufacturing median and a higher injury rate than the industry's median TCR of 1.3. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 9.1 1.8 5 0 0
2023 4.7 1.6 3 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

334418 · WI · Franksville

236 Printed circuit assemblies manufacturing employers nationwide with a credible TCR · 12,834 rated employers in Wisconsin with headcount on file · 28 employers in Franksville, WI · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Foxconn Industrial Internet 6.3 TCR
NAICS-TCR Precision Assembly, Inc. 7.6 TCR
NAICS-TCR Aragra - Ansen - Plant 2 6.0 TCR
NAICS-TCR Data Electronic Devices 5.9 TCR
STATE-SIZE Insight FS - Jefferson 63 FTE
STATE-SIZE Miltrim Farms Inc. 63 FTE
STATE-SIZE Barron Live Haul 63 FTE
STATE-SIZE Clifford A Chier Resource Center 63 FTE
CITY-NEAR Unico, LLC 230 FTE
CITY-NEAR Franksville 192 FTE
CITY-NEAR MNA - Wisconsin 186 FTE
CITY-NEAR Johns Recycling, Inc. 142 FTE
NAT-TCR Buffalo Pumps 6.9 TCR
NAT-TCR Hill & Valley, Inc. 6.9 TCR
NAT-TCR Msnat - Natchez 6.9 TCR
NAT-TCR Ctbia - Bradley Air Facility 6.9 TCR
NAT-SIZE Tarpstop Perrysburg 63 FTE
NAT-SIZE Fire Systems Inc 63 FTE
NAT-SIZE New Reynolds Electric 63 FTE
NAT-SIZE Pamea - Meadville 63 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2023. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.