Custom compounding (i.e., blending and mixing) of purchased plastics resins · Pennsylvania

AGCCA Thorndale Plant

Downingtown, PA · ~59 workers · 6 years of OSHA Injury Tracking Application data.

F
Failing Safety Record
7.8
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

AGCCA Thorndale Plant runs at 238% of its industry's injury rate - far more dangerous than the typical Custom compounding (i.e., blending and mixing) of purchased plastics resins workplace, earning a grade F.

AGCCA Thorndale Plant: 7.8 TCR = 238% of Custom compounding (i.e., blending and mixing) of purchased plastics resins BLS 3.3 · 6y Form 300A (see methodology below)

AGCCA Thorndale Plant safety composite

AGCCA Thorndale Plant scores strongest on fatalities (safer than 50% of same-industry peers) and weakest on dart rate (safer than 5%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

F

17/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
F 7.85 per 100 workers

Safer than 7% of industry peers

DART rate
F 6.86 per 100 workers

Safer than 5% of industry peers

Fatalities
D 0

Safer than 50% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rising injury rate

AGCCA Thorndale Plant: 5.1 → 12.3 TCR

Peak year 2020 @ 14.4 TCR · DART/TCR 0.87× in 2023

AGCCA Thorndale Plant's TCR rose 7.2 from 5.1 in 2017 to 12.3 in 2023. Peak filing year was 2020 at 14.4 TCR. In 2023, DART was 0.87× this establishment's average TCR (severity share of cases).

OSHA ITA Form 300A scorecard

Establishment book 325991 · Downingtown, PA ABOVE-IND · SMALL

Grade F · TCR 7.8 · 238% of ind

  • DART 6.9 DART
  • RANK #21/24
  • PHOTO Foster West Corporat…
  • BOOK 6y book
  • INJ 28 inj
  • SIZE ~59 FTE

Nearest TCR peer: Foster West Corporation (0.2 TCR gap)

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AGCCA Thorndale Plant in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows AGCCA Thorndale Plant averages 7.8 TCR (238% of the Custom compounding (i.e., blending and mixing) of purchased plastics resins BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

AGCCA Thorndale Plant TCR series: 2017=5.1 · 2019=6.7 · 2020=14.4 · 2021=6.9 · 2022=1.6 · 2023=12.3 · BLS 3.3

Where AGCCA Thorndale Plant falls in its industry

342 Custom compounding (i.e., blen establishments

Safer than 7% of graded establishments in this industry, whose median TCR is 2.5.

More dangerous than peersSafer than peers

Narrower to Pennsylvania alone (the establishments it most directly competes with for workers and contracts): ranked #21 safest of 24 Custom compounding (i.e., blen employers in Pennsylvania.

AGCCA Thorndale Plant (59 employees, TCR 7.8) among 29 same-industry peers, split at the industry median of 72 employees and a TCR of 2.5 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 0100200300400500 05101520 Average employees Total Case Rate AGCCA Thorndale Plant
AGCCA Thorndale Plant (59 employees, TCR 7.8) among 29 same-industry peers, split at the industry median of 72 employees and a TCR of 2.5

AGCCA Thorndale Plant has fewer employees than the Custom compounding (i.e., blending and m median and a higher injury rate than the industry's median TCR of 2.5. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2023 12.3 6.9 9 0 0
2022 1.6 1.6 1 0 0
2021 6.9 6.9 4 0 0
2020 14.4 10.3 7 0 0
2019 6.7 3.3 4 0 0
2017 5.1 3.4 3 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

325991 · PA · Downingtown

342 Custom compounding (i.e., blending and mixing) of purchased plastics resins employers nationwide with a credible TCR · 22,692 rated employers in Pennsylvania with headcount on file · 74 employers in Downingtown, PA · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Foster West Corporation 8.0 TCR
NAICS-TCR Buckeye Polymers, Inc 7.5 TCR
NAICS-TCR Universal Consumer Products INC 8.2 TCR
NAICS-TCR Mesa Fully Formed, LLC - Mesa 7.5 TCR
STATE-SIZE Dan Schantz Greenhouse (Pipersville, PA) 59 FTE
STATE-SIZE North Creek Nurseries, Inc. 59 FTE
STATE-SIZE Eddystone Generating Station 59 FTE
STATE-SIZE S&A Homes, Inc. 59 FTE
CITY-NEAR Downingtown 500 FTE
CITY-NEAR Wegmans Downingtown 050 496 FTE
CITY-NEAR Pepperidge Farms 281 FTE
CITY-NEAR Foodservice : DOWNINGTOWN 269 FTE
NAT-TCR RK-080-Heath ( RK-080 ) 7.8 TCR
NAT-TCR The Institutes of Applied Human Dynamics Inc 7.8 TCR
NAT-TCR Bloomingdale Care Operating Company 7.8 TCR
NAT-TCR Medi-Trans, Inc. 7.8 TCR
NAT-SIZE High School 59 FTE
NAT-SIZE Able Sheet Metal & AC 59 FTE
NAT-SIZE Redgate Memorial Recovery Center 59 FTE
NAT-SIZE Archer Corporation 59 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2023, 2022, 2021, 2020, 2019, 2017. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.