Aluminum sheet made in integrated secondary smelting and flat rolling mills · Kentucky

Aleris Lewisport

Lewisport, KY · ~982 workers · 2 years of OSHA Injury Tracking Application data.

A
Excellent Safety Record
1.2
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Aleris Lewisport runs at 36% of its industry's injury rate - far safer than the typical Aluminum sheet made in integrated secondary smelting and flat rolling mills workplace, earning a grade A.

Aleris Lewisport: 1.2 TCR = 36% of Aluminum sheet made in integrated secondary smelting and flat rolling mills BLS 3.3 · 2y Form 300A (see methodology below)

Aleris Lewisport safety composite

Aleris Lewisport scores strongest on total case rate (tcr) (safer than 67% of same-industry peers) and weakest on fatalities (safer than 51%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

C

58/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
C 1.19 per 100 workers

Safer than 67% of industry peers

DART rate
D 0.87 per 100 workers

Safer than 54% of industry peers

Fatalities
D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Aleris Lewisport held a steady TCR band

Aleris Lewisport's TCR held near 0.1 from 1.1 in 2016 to 1.2 in 2017. In 2017, DART was 0.73× this establishment's average TCR (severity share of cases).

2016=1.1 · 2017=1.2

OSHA ITA Form 300A scorecard

Establishment book 331315 · Lewisport, KY AT/BELOW-IND · MID

Grade A · TCR 1.2 · 36% of ind

  • DART 0.9 DART
  • RANK #6/6
  • PHOTO Novelis Guthrie
  • BOOK 2y book
  • INJ 25 inj
  • SIZE ~982 FTE

Nearest TCR peer: Novelis Guthrie (0.0 TCR gap)

Read with this employer → · Industry book → · Kentucky employers → · Look up another →

Aleris Lewisport in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Aleris Lewisport averages 1.2 TCR (36% of the Aluminum sheet made in integrated secondary smelting and flat rolling mills BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Aleris Lewisport TCR series: 2016=1.1 · 2017=1.2 · BLS 3.3

Where Aleris Lewisport falls in its industry

70 Aluminum sheet made in integra establishments

Safer than 67% of graded establishments in this industry, whose median TCR is 2.4.

More dangerous than peersSafer than peers

Narrower to Kentucky alone (the establishments it most directly competes with for workers and contracts): ranked #6 safest of 6 Aluminum sheet made in integra employers in Kentucky.

Aleris Lewisport (982 employees, TCR 1.2) among 29 same-industry peers, split at the industry median of 208 employees and a TCR of 2.4 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 05001,0001,500 0510152025 Average employees Total Case Rate Aleris Lewisport
Aleris Lewisport (982 employees, TCR 1.2) among 29 same-industry peers, split at the industry median of 208 employees and a TCR of 2.4

Aleris Lewisport has more employees than the Aluminum sheet made in integrated second median and a lower injury rate than the industry's median TCR of 2.4. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2017 1.2 0.9 13 1 0
2016 1.1 0.9 12 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

331315 · KY · Lewisport

70 Aluminum sheet made in integrated secondary smelting and flat rolling mills employers nationwide with a credible TCR · 7,805 rated employers in Kentucky with headcount on file · 7 employers in Lewisport, KY · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Novelis Guthrie 1.2 TCR
NAICS-TCR Logan Aluminum, Inc. 1.2 TCR
NAICS-TCR Nichols Aluminum Finishing 1.2 TCR
NAICS-TCR Wheeling 1.2 TCR
STATE-SIZE WORLDPORT FREIGHT FACILITY (KYSVL) 990 FTE
STATE-SIZE North America Fulfillment Centers (FCs) : CVG3 993 FTE
STATE-SIZE Gibbs Die Casting 995 FTE
STATE-SIZE Owensboro Public Schools 969 FTE
CITY-NEAR Commonwealth Rolled Products 1,158 FTE
CITY-NEAR Heartland Villa Center 39 FTE
CITY-NEAR 9288-A97 33 FTE
CITY-NEAR Crossroads IGA #780 21 FTE
NAT-TCR Legends - Sugar Land Skeeters 1.2 TCR
NAT-TCR MS - Indian Springs, NV - 5ISNV 1.2 TCR
NAT-TCR Phelps 1.2 TCR
NAT-TCR MCCOMB 1.2 TCR
NAT-SIZE Capital Building Service Group 982 FTE
NAT-SIZE Express Scripts Pharmacy, Inc. Whitestown, IN 982 FTE
NAT-SIZE Myriad Genetics Laboratories 982 FTE
NAT-SIZE SFLEMIJQ - Michigan Bell Telephone Company 982 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2017, 2016. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.