Chemical processing machinery and equipment manufacturing · Illinois
Align Production Systems
Decatur, IL · ~46 workers · 5 years of OSHA Injury Tracking Application data.
- B
- Good Safety Record
- 2.2
- Avg TCR
- 3.3
- Industry avg
- 0
- Fatalities
The verdict
Align Production Systems runs at 66% of its industry's injury rate - safer than the typical Chemical processing machinery and equipment manufacturing workplace, earning a grade B.
Align Production Systems: 2.2 TCR = 66% of Chemical processing machinery and equipment manufacturing BLS 3.3 · 5y Form 300A (see methodology below)
Align Production Systems safety composite
Align Production Systems scores strongest on dart rate (safer than 79% of same-industry peers) and weakest on fatalities (safer than 50%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).
66/100
Percentile-weighted across 3 of 3 measures
- Total Case Rate (TCR)
- C 2.18 per 100 workers
Safer than 64% of industry peers
- DART rate
- B 0 per 100 workers
Safer than 79% of industry peers
- Fatalities
- D 0
Safer than 50% of industry peers
Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).
TCR Δ
−3.2
2017→2024
Align Production Systems injury rate improved
Align Production Systems's TCR fell 3.2 from 5.0 in 2017 to 1.9 in 2024. Peak filing year was 2017 at 5.0 TCR. In 2024, DART was 0× this establishment's average TCR (severity share of cases).
2017=5.0 · 2020=0.0 · 2022=2.1 · 2023=1.9 · 2024=1.9
OSHA ITA Form 300A scorecard
Establishment book 333249 · Decatur, IL AT/BELOW-IND · SMALL
Grade B · TCR 2.2 · 66% of ind
- DART 0.0 DART
- RANK #8/27
- PHOTO Polyfoam Cranston LLC.
- BOOK 5y book
- INJ 5 inj
- SIZE ~46 FTE
Nearest TCR peer: Polyfoam Cranston LLC. (0.0 TCR gap)
Read with this employer → · Industry book → · Illinois employers → · Look up another →
Align Production Systems in the TCR neighbourhood
Average Total Case Rate among this establishment and nearest same-industry peers
- This site
Align Production Systems
2.2 TCR
- Polyfoam Crans
Polyfoam Cranston LLC.
2.2 TCR
- Park Industrie
Park Industries Inc - 6600 building
2.2 TCR
- ITW Deltar Bod
ITW Deltar Body & Interior Businesses
2.2 TCR
- Clean Air Amer
Clean Air America, Inc.
2.2 TCR
What this shows Align Production Systems averages 2.2 TCR (66% of the Chemical processing machinery and equipment manufacturing BLS benchmark).
Align Production Systems TCR series: 2017=5 · 2020=0 · 2022=2.1 · 2023=1.9 · 2024=1.9 · BLS 3.3
Where Align Production Systems falls in its industry
448 Chemical processing machinery establishmentsSafer than 64% of graded establishments in this industry, whose median TCR is 3.0.
Narrower to Illinois alone (the establishments it most directly competes with for workers and contracts): ranked #8 safest of 27 Chemical processing machinery employers in Illinois.
Align Production Systems has fewer employees than the Chemical processing machinery and equipm median and a lower injury rate than the industry's median TCR of 3.0. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.
Year-by-Year Safety Data
| Year | TCR | DART | Injuries | Illnesses | Fatalities |
|---|---|---|---|---|---|
| 2024 | 1.9 | 0.0 | 1 | 0 | 0 |
| 2023 | 1.9 | 0.0 | 1 | 0 | 0 |
| 2022 | 2.1 | 2.1 | 1 | 0 | 0 |
| 2020 | 0.0 | 0.0 | 0 | 0 | 0 |
| 2017 | 5.0 | 2.5 | 2 | 0 | 0 |
OSHA ITA peer cross-reference
Establishment peer ledger
333249 · IL · Decatur
448 Chemical processing machinery and equipment manufacturing employers nationwide with a credible TCR · 22,804 rated employers in Illinois with headcount on file · 219 employers in Decatur, IL · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.
| Rel | Establishment | Metric |
|---|---|---|
| NAICS-TCR | Polyfoam Cranston LLC. | 2.2 TCR |
| NAICS-TCR | Park Industries Inc - 6600 building | 2.2 TCR |
| NAICS-TCR | ITW Deltar Body & Interior Businesses | 2.2 TCR |
| NAICS-TCR | Clean Air America, Inc. | 2.2 TCR |
| STATE-SIZE | Carlyle KFC (MPF1) | 46 FTE |
| STATE-SIZE | 2502-Ashton, IL | 46 FTE |
| STATE-SIZE | MID AMERICA ENERGY SERVICES, INC. | 46 FTE |
| STATE-SIZE | Utility Department | 46 FTE |
| CITY-NEAR | Decatur Facility | 2,420 FTE |
| CITY-NEAR | Decatur Memorial Hospital | 1,982 FTE |
| CITY-NEAR | Decatur Public School District No. 61 | 1,524 FTE |
| CITY-NEAR | Corporate Staff Offices | 1,198 FTE |
| NAT-TCR | Merrifield Support Center | 2.2 TCR |
| NAT-TCR | Serco - Panama City,FL - Holley Circle | 2.2 TCR |
| NAT-TCR | Lodi Community Hospital | 2.2 TCR |
| NAT-TCR | Ashton Lewis Sullivan | 2.2 TCR |
| NAT-SIZE | 161-Lago Vista | 46 FTE |
| NAT-SIZE | Tel Tech Plus | 46 FTE |
| NAT-SIZE | Gardner Emmaus - CVIP | 46 FTE |
| NAT-SIZE | Samaritan Business Building | 46 FTE |
Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →
Read our methodology - how this data is sourced, computed, and verified.