Animal feed mills, dog and cat, manufacturing · Kansas

Alphia-Bern

Bern, KS · ~150 workers · 2 years of OSHA Injury Tracking Application data.

D
Poor Safety Record
5.3
Avg TCR
3.9
Industry avg
0
Fatalities
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The verdict

Alphia-Bern runs at 136% of its industry's injury rate - more dangerous than the typical Animal feed mills, dog and cat, manufacturing workplace, earning a grade D.

Alphia-Bern: 5.3 TCR = 136% of Animal feed mills, dog and cat, manufacturing BLS 3.9 · 2y Form 300A (see methodology below)

Alphia-Bern safety composite

Alphia-Bern scores strongest on fatalities (safer than 51% of same-industry peers) and weakest on dart rate (safer than 22%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

F

32/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
F 5.3 per 100 workers

Safer than 29% of industry peers

DART rate
F 3.94 per 100 workers

Safer than 22% of industry peers

Fatalities
D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

TCR Δ

−2.7

2022→2023

Alphia-Bern injury rate improved

Alphia-Bern's TCR fell 2.7 from 6.7 in 2022 to 3.9 in 2023. Peak filing year was 2022 at 6.7 TCR. In 2023, DART was 0.74× this establishment's average TCR (severity share of cases).

2022=6.7 · 2023=3.9

OSHA ITA Form 300A scorecard

Establishment book 311111 · Bern, KS ABOVE-IND · MID

Grade D · TCR 5.3 · 136% of ind

  • DART 3.9 DART
  • RANK #18/23
  • PHOTO Biscuit Plant
  • BOOK 2y book
  • INJ 16 inj
  • SIZE ~150 FTE

Nearest TCR peer: Biscuit Plant (0.0 TCR gap)

Read with this employer → · Industry book → · Kansas employers → · Look up another →

Alphia-Bern in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Alphia-Bern averages 5.3 TCR (136% of the Animal feed mills, dog and cat, manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Alphia-Bern TCR series: 2022=6.7 · 2023=3.9 · BLS 3.9

Where Alphia-Bern falls in its industry

302 Animal feed mills, dog and cat establishments

Safer than 29% of graded establishments in this industry, whose median TCR is 3.3.

More dangerous than peersSafer than peers

Narrower to Kansas alone (the establishments it most directly competes with for workers and contracts): ranked #18 safest of 23 Animal feed mills, dog and cat employers in Kansas.

Alphia-Bern (150 employees, TCR 5.3) among 29 same-industry peers, split at the industry median of 103 employees and a TCR of 3.3 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 0200400600 0246810 Average employees Total Case Rate Alphia-Bern
Alphia-Bern (150 employees, TCR 5.3) among 29 same-industry peers, split at the industry median of 103 employees and a TCR of 3.3

Alphia-Bern has more employees than the Animal feed mills, dog and cat, manufact median and a higher injury rate than the industry's median TCR of 3.3. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2023 3.9 3.9 6 0 0
2022 6.7 6.7 10 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

311111 · KS · Bern

302 Animal feed mills, dog and cat, manufacturing employers nationwide with a credible TCR · 5,228 rated employers in Kansas with headcount on file · 4 employers in Bern, KS · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Biscuit Plant 5.3 TCR
NAICS-TCR Midwest Co-Pack 5.3 TCR
NAICS-TCR Darling Ingredients, Inc. 5.3 TCR
NAICS-TCR Red Collar Pet Food San Bernardino 5.3 TCR
STATE-SIZE Kansas Paving 150 FTE
STATE-SIZE Morton Salt- South Hutchinson 150 FTE
STATE-SIZE AGCO Corporation - Beloit, Kansas 150 FTE
STATE-SIZE BCBSKS-Building E 150 FTE
CITY-NEAR BP20 149 FTE
CITY-NEAR LASI-Bern 71 FTE
CITY-NEAR HBI & Home Farm 36 FTE
NAT-TCR Northridge Construction, Inc. 5.3 TCR
NAT-TCR Huckleberry's #635 5.3 TCR
NAT-TCR America's Thrift Store #22 5.3 TCR
NAT-TCR Republic Services of Alderson 5.3 TCR
NAT-SIZE OFS Avon 150 FTE
NAT-SIZE Regal Ware, INC 150 FTE
NAT-SIZE Contract Industrial Tooling - #1 150 FTE
NAT-SIZE RGJ, Inc. 150 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2023, 2022. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.