Heat treating metals and metal products for the trade · Michigan

Applied Process Inc.

Livonia, MI · ~45 workers · 3 years of OSHA Injury Tracking Application data.

F
Failing Safety Record
12.1
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Applied Process Inc. runs at 365% of its industry's injury rate - far more dangerous than the typical Heat treating metals and metal products for the trade workplace, earning a grade F.

Applied Process Inc.: 12.1 TCR = 365% of Heat treating metals and metal products for the trade BLS 3.3 · 3y Form 300A (see methodology below)

Applied Process Inc. safety composite

Applied Process Inc. scores strongest on fatalities (safer than 51% of same-industry peers) and weakest on total case rate (tcr) (safer than 4%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

F

17/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
F 12.05 per 100 workers

Safer than 4% of industry peers

DART rate
F 9.09 per 100 workers

Safer than 8% of industry peers

Fatalities
D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rising injury rate

Applied Process Inc.: 7.7 → 9.1 TCR

Peak year 2023 @ 19.3 TCR · DART/TCR 0.75× in 2024

Applied Process Inc.'s TCR rose 1.3 from 7.7 in 2017 to 9.1 in 2024. Peak filing year was 2023 at 19.3 TCR. In 2024, DART was 0.75× this establishment's average TCR (severity share of cases).

OSHA ITA Form 300A scorecard

Establishment book 332811 · Livonia, MI ABOVE-IND · SMALL

Grade F · TCR 12.1 · 365% of ind

  • DART 9.1 DART
  • RANK #40/43
  • PHOTO Bodycote - Fountain …
  • BOOK 3y book
  • INJ 12 inj
  • SIZE ~45 FTE

Nearest TCR peer: Bodycote - Fountain Inn (0.0 TCR gap)

Read with this employer → · Industry book → · Michigan employers → · Look up another →

Applied Process Inc. in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Applied Process Inc. averages 12.1 TCR (365% of the Heat treating metals and metal products for the trade BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Applied Process Inc. TCR series: 2017=7.7 · 2023=19.3 · 2024=9.1 · BLS 3.3

Where Applied Process Inc. falls in its industry

248 Heat treating metals and metal establishments

Safer than 4% of graded establishments in this industry, whose median TCR is 4.2.

More dangerous than peersSafer than peers

Narrower to Michigan alone (the establishments it most directly competes with for workers and contracts): ranked #40 safest of 43 Heat treating metals and metal employers in Michigan.

Applied Process Inc. (45 employees, TCR 12.1) among 29 same-industry peers, split at the industry median of 38 employees and a TCR of 4.2 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 05001,0001,5002,000 051015 Average employees Total Case Rate Applied Process Inc.
Applied Process Inc. (45 employees, TCR 12.1) among 29 same-industry peers, split at the industry median of 38 employees and a TCR of 4.2

Applied Process Inc. has more employees than the Heat treating metals and metal products median and a higher injury rate than the industry's median TCR of 4.2. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 9.1 9.1 3 0 0
2023 19.3 13.8 7 0 0
2017 7.7 3.9 2 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

332811 · MI · Livonia

248 Heat treating metals and metal products for the trade employers nationwide with a credible TCR · 16,393 rated employers in Michigan with headcount on file · 282 employers in Livonia, MI · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Bodycote - Fountain Inn 12.0 TCR
NAICS-TCR BCT Inc. dba Service Heat Treating 12.1 TCR
NAICS-TCR Atmosphere Annealing LLC, Mt. Hope Facility 12.3 TCR
NAICS-TCR American Heat Treating, Inc. 12.4 TCR
STATE-SIZE Grand Junction Office 45 FTE
STATE-SIZE DeWeerdt Poultry Farm, LLC 45 FTE
STATE-SIZE Clare SC 45 FTE
STATE-SIZE Thomas Sebold and Associates, Inc. 45 FTE
CITY-NEAR System Office - Livonia 6,768 FTE
CITY-NEAR Livonia Transmission Plant 3,122 FTE
CITY-NEAR Livonia Transmission 2,968 FTE
CITY-NEAR Acro Service 2,701 FTE
NAT-TCR Everidge , Inc. Greeneville 12.1 TCR
NAT-TCR Bittersweet, Inc. 12.1 TCR
NAT-TCR Harmony Gardens 12.1 TCR
NAT-TCR Cleanup Services LLC 12.1 TCR
NAT-SIZE Heartland Tank LLC 45 FTE
NAT-SIZE Gulf Coast Metal Roofing 45 FTE
NAT-SIZE Bethel 45 FTE
NAT-SIZE Wayne Auto Salvage 45 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2023, 2017. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.