Polyurethane foam products manufacturing · Michigan

Armaly Sponge Co

Walled Lake, MI · ~113 workers · 6 years of OSHA Injury Tracking Application data.

B
Good Safety Record
2.5
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Armaly Sponge Co runs at 76% of its industry's injury rate - safer than the typical Polyurethane foam products manufacturing workplace, earning a grade B.

Armaly Sponge Co: 2.5 TCR = 76% of Polyurethane foam products manufacturing BLS 3.3 · 6y Form 300A (see methodology below)

Armaly Sponge Co safety composite

Armaly Sponge Co scores strongest on total case rate (tcr) (safer than 59% of same-industry peers) and weakest on dart rate (safer than 45%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

D

52/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
C 2.52 per 100 workers

Safer than 59% of industry peers

DART rate
D 1.76 per 100 workers

Safer than 45% of industry peers

Fatalities
D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rising injury rate

Armaly Sponge Co: 0.0 → 3.5 TCR

Peak year 2021 @ 5.7 TCR · DART/TCR 0.7× in 2024

Armaly Sponge Co's TCR rose 3.5 from 0.0 in 2019 to 3.5 in 2024. Peak filing year was 2021 at 5.7 TCR. In 2024, DART was 0.7× this establishment's average TCR (severity share of cases).

OSHA ITA Form 300A scorecard

Establishment book 326150 · Walled Lake, MI AT/BELOW-IND · MID

Grade B · TCR 2.5 · 76% of ind

  • DART 1.8 DART
  • RANK #10/32
  • PHOTO Eco Global Manufactu…
  • BOOK 6y book
  • INJ 16 inj
  • SIZE ~113 FTE

Nearest TCR peer: Eco Global Manufacturing Providence Branch (0.0 TCR gap)

Read with this employer → · Industry book → · Michigan employers → · Look up another →

Armaly Sponge Co in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Armaly Sponge Co averages 2.5 TCR (76% of the Polyurethane foam products manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Armaly Sponge Co TCR series: 2019=0 · 2020=1 · 2021=5.7 · 2022=3.8 · 2023=1.1 · 2024=3.5 · BLS 3.3

Where Armaly Sponge Co falls in its industry

474 Polyurethane foam products man establishments

Safer than 59% of graded establishments in this industry, whose median TCR is 3.1.

More dangerous than peersSafer than peers

Narrower to Michigan alone (the establishments it most directly competes with for workers and contracts): ranked #10 safest of 32 Polyurethane foam products man employers in Michigan.

Armaly Sponge Co (113 employees, TCR 2.5) among 29 same-industry peers, split at the industry median of 76 employees and a TCR of 3.1 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 050100150200250 051015 Average employees Total Case Rate Armaly Sponge Co
Armaly Sponge Co (113 employees, TCR 2.5) among 29 same-industry peers, split at the industry median of 76 employees and a TCR of 3.1

Armaly Sponge Co has more employees than the Polyurethane foam products manufacturing median and a lower injury rate than the industry's median TCR of 3.1. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 3.5 1.8 4 2 0
2023 1.1 1.1 1 0 0
2022 3.8 0.9 4 0 0
2021 5.7 2.9 6 0 0
2020 1.0 1.0 1 0 0
2019 0.0 0.0 0 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

326150 · MI · Walled Lake

474 Polyurethane foam products manufacturing employers nationwide with a credible TCR · 16,393 rated employers in Michigan with headcount on file · 24 employers in Walled Lake, MI · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Eco Global Manufacturing Providence Branch 2.5 TCR
NAICS-TCR Lear Corporation - Hebron 2.5 TCR
NAICS-TCR Future Foam 2.5 TCR
NAICS-TCR McKenzie Sports Products 2.5 TCR
STATE-SIZE Schaendorf Custom Farming 113 FTE
STATE-SIZE A&H Plant NRI 113 FTE
STATE-SIZE Municipal 113 FTE
STATE-SIZE Kaltz Excavating 113 FTE
CITY-NEAR C.A. Hull Co., Inc. 337 FTE
CITY-NEAR 0896 - Commerce Township 209 FTE
CITY-NEAR KTSV-M 138 FTE
CITY-NEAR 259700-WALLED LAKE PO 131 FTE
NAT-TCR Willingboro 2.5 TCR
NAT-TCR NTN-Bower Corporation 2.5 TCR
NAT-TCR CenterPoint Energy - Navigation Facility 2.5 TCR
NAT-TCR Nelson Young Lumber Company 2.5 TCR
NAT-SIZE First Student- New Britain, CT 113 FTE
NAT-SIZE Bensalem 113 FTE
NAT-SIZE Kre-Bsl Husky Mariners Point Operation LLC 113 FTE
NAT-SIZE Johansen Construction Company 113 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2023, 2022, 2021, 2020, 2019. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.