Bags, plastics film, single wall or multiwall, manufacturing · North Carolina

Automated Solutions LLC - Foam Plant

Lenoir, NC · ~35 workers · 2 years of OSHA Injury Tracking Application data.

D
Poor Safety Record
4.5
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Automated Solutions LLC - Foam Plant runs at 138% of its industry's injury rate - more dangerous than the typical Bags, plastics film, single wall or multiwall, manufacturing workplace, earning a grade D.

Automated Solutions LLC - Foam Plant: 4.5 TCR = 138% of Bags, plastics film, single wall or multiwall, manufacturing BLS 3.3 · 2y Form 300A (see methodology below)

Automated Solutions LLC - Foam Plant safety composite

Automated Solutions LLC - Foam Plant scores strongest on dart rate (safer than 87% of same-industry peers) and weakest on total case rate (tcr) (safer than 26%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

D

53/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
F 4.54 per 100 workers

Safer than 26% of industry peers

DART rate
B 0 per 100 workers

Safer than 87% of industry peers

Fatalities
D 0

Safer than 50% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rising injury rate

Automated Solutions LLC - Foam Plant: 2.5 → 6.5 TCR

Peak year 2020 @ 6.5 TCR · DART/TCR 0× in 2020

Automated Solutions LLC - Foam Plant's TCR rose 4.0 from 2.5 in 2019 to 6.5 in 2020. In 2020, DART was 0× this establishment's average TCR (severity share of cases).

OSHA ITA Form 300A scorecard

Establishment book 326111 · Lenoir, NC ABOVE-IND · SMALL

Grade D · TCR 4.5 · 138% of ind

  • DART 0.0 DART
  • RANK #7/8
  • PHOTO Napco Bag and Film W…
  • BOOK 2y book
  • INJ 3 inj
  • SIZE ~35 FTE

Nearest TCR peer: Napco Bag and Film Waverly (0.0 TCR gap)

Read with this employer → · Industry book → · North Carolina employers → · Look up another →

Automated Solutions LLC - Foam Plant in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Automated Solutions LLC - Foam Plant averages 4.5 TCR (138% of the Bags, plastics film, single wall or multiwall, manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Automated Solutions LLC - Foam Plant TCR series: 2019=2.5 · 2020=6.5 · BLS 3.3

Where Automated Solutions LLC - Foam Plant falls in its industry

322 Bags, plastics film, single wa establishments

Safer than 26% of graded establishments in this industry, whose median TCR is 2.9.

More dangerous than peersSafer than peers

Narrower to North Carolina alone (the establishments it most directly competes with for workers and contracts): ranked #7 safest of 8 Bags, plastics film, single wa employers in North Carolina.

Automated Solutions LLC - Foam Plant (35 employees, TCR 4.5) among 29 same-industry peers, split at the industry median of 118 employees and a TCR of 2.9 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 0200400600 0246810 Average employees Total Case Rate Automated Solutions LLC - Foam Plant
Automated Solutions LLC - Foam Plant (35 employees, TCR 4.5) among 29 same-industry peers, split at the industry median of 118 employees and a TCR of 2.9

Automated Solutions LLC - Foam Plant has fewer employees than the Bags, plastics film, single wall or mult median and a higher injury rate than the industry's median TCR of 2.9. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2020 6.5 0.0 2 0 0
2019 2.5 2.5 1 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

326111 · NC · Lenoir

322 Bags, plastics film, single wall or multiwall, manufacturing employers nationwide with a credible TCR · 16,981 rated employers in North Carolina with headcount on file · 86 employers in Lenoir, NC · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Napco Bag and Film Waverly 4.5 TCR
NAICS-TCR SPR Packaging, LLC 4.5 TCR
NAICS-TCR Clear View Bag Co., Inc. 4.6 TCR
NAICS-TCR Bags, Inc. 4.5 TCR
STATE-SIZE Boykin Farms, Inc. 35 FTE
STATE-SIZE NEW COLONY SOW FARM 6276 -EST 35 FTE
STATE-SIZE Goldsboro Field Services 35 FTE
STATE-SIZE Butterball LLC Hatchery # 2 35 FTE
CITY-NEAR Caldwell Memorial Hospital 781 FTE
CITY-NEAR HHG Lenoir Upholstery Plant 500 FTE
CITY-NEAR Exela Pharma Sciences, LLC. 494 FTE
CITY-NEAR Caldwell County Government 451 FTE
NAT-TCR Farrar Corporation Norwich 4.5 TCR
NAT-TCR Greenville Place 4.5 TCR
NAT-TCR DGS Aviation Services : PWM - Portland 4.5 TCR
NAT-TCR REN143 Los Angeles 4.5 TCR
NAT-SIZE Apw Knox Seeman Warehouse, Inc. 35 FTE
NAT-SIZE Wald Wire Oshkosh 35 FTE
NAT-SIZE Hartford Hvc 35 FTE
NAT-SIZE Morley Theater 35 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2020, 2019. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.