Welding equipment manufacturing · Illinois

Automation International, Inc

Danville, IL · ~42 workers · 6 years of OSHA Injury Tracking Application data.

C
Average Safety Record
2.9
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Automation International, Inc runs at 88% of its industry's injury rate - about level with the typical Welding equipment manufacturing workplace, earning a grade C.

Automation International, Inc: 2.9 TCR = 88% of Welding equipment manufacturing BLS 3.3 · 6y Form 300A (see methodology below)

Automation International, Inc safety composite

Automation International, Inc scores strongest on fatalities (safer than 50% of same-industry peers) and weakest on dart rate (safer than 28%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

D

40/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
D 2.92 per 100 workers

Safer than 44% of industry peers

DART rate
F 2.38 per 100 workers

Safer than 28% of industry peers

Fatalities
D 0

Safer than 50% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rising injury rate

Automation International, Inc: 3.6 → 7.1 TCR

Peak year 2024 @ 7.1 TCR · DART/TCR 0.82× in 2024

Automation International, Inc's TCR rose 3.5 from 3.6 in 2019 to 7.1 in 2024. In 2024, DART was 0.82× this establishment's average TCR (severity share of cases).

OSHA ITA Form 300A scorecard

Establishment book 333992 · Danville, IL AT/BELOW-IND · SMALL

Grade C · TCR 2.9 · 88% of ind

  • DART 2.4 DART
  • RANK #5/10
  • PHOTO Troy Operations
  • BOOK 6y book
  • INJ 8 inj
  • SIZE ~42 FTE

Nearest TCR peer: Troy Operations (0.0 TCR gap)

Read with this employer → · Industry book → · Illinois employers → · Look up another →

Automation International, Inc in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Automation International, Inc averages 2.9 TCR (88% of the Welding equipment manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Automation International, Inc TCR series: 2019=3.6 · 2020=0 · 2021=0 · 2022=2.3 · 2023=4.5 · 2024=7.1 · BLS 3.3

Where Automation International, Inc falls in its industry

129 Welding equipment manufacturin establishments

Safer than 44% of graded establishments in this industry, whose median TCR is 2.8.

More dangerous than peersSafer than peers

Narrower to Illinois alone (the establishments it most directly competes with for workers and contracts): ranked #5 safest of 10 Welding equipment manufacturin employers in Illinois.

Automation International, Inc (42 employees, TCR 2.9) among 29 same-industry peers, split at the industry median of 79 employees and a TCR of 2.8 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 0100200300400 0246810 Average employees Total Case Rate Automation International, Inc
Automation International, Inc (42 employees, TCR 2.9) among 29 same-industry peers, split at the industry median of 79 employees and a TCR of 2.8

Automation International, Inc has fewer employees than the Welding equipment manufacturing median and a higher injury rate than the industry's median TCR of 2.8. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 7.1 2.4 3 0 0
2023 4.5 0.0 2 0 0
2022 2.3 0.0 1 0 0
2021 0.0 0.0 0 0 0
2020 0.0 0.0 0 0 0
2019 3.6 3.6 2 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

333992 · IL · Danville

129 Welding equipment manufacturing employers nationwide with a credible TCR · 22,804 rated employers in Illinois with headcount on file · 112 employers in Danville, IL · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Troy Operations 2.9 TCR
NAICS-TCR Hanover, USA (Mfg) 2.9 TCR
NAICS-TCR Lincoln Electric Cutting Systems, Inc. 2.9 TCR
NAICS-TCR Goss Inc - PA 3.0 TCR
STATE-SIZE DAS Pontiac, IL 42 FTE
STATE-SIZE Waterman, IL-R&D 42 FTE
STATE-SIZE Springfield IL 42 FTE
STATE-SIZE Egyptian Electric Cooperative 42 FTE
CITY-NEAR MIDWEST 785 FTE
CITY-NEAR KIK Custom Products 548 FTE
CITY-NEAR Sacred Heart Medical Center 540 FTE
CITY-NEAR CC 300625 DANVILLE PLT 525 FTE
NAT-TCR Switchgear Power Systems, LLC 2.9 TCR
NAT-TCR Vogue Laundry & Cleaners Inc 2.9 TCR
NAT-TCR Johansen Construction Company 2.9 TCR
NAT-TCR CCNA L.V. Syrup Plant 2.9 TCR
NAT-SIZE Tiley Roofing Inc 42 FTE
NAT-SIZE Pressure Point Roofing 42 FTE
NAT-SIZE Mel Clark Inc. 42 FTE
NAT-SIZE Keystone Independence Management 42 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2023, 2022, 2021, 2020, 2019. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.