Stainless steel castings (except investment), unfinished, manufacturing · Wisconsin

Badger Alloys

Milwaukee, WI · ~109 workers · 6 years of OSHA Injury Tracking Application data.

F
Failing Safety Record
8.2
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Badger Alloys runs at 249% of its industry's injury rate - far more dangerous than the typical Stainless steel castings (except investment), unfinished, manufacturing workplace, earning a grade F.

Badger Alloys: 8.2 TCR = 249% of Stainless steel castings (except investment), unfinished, manufacturing BLS 3.3 · 6y Form 300A (see methodology below)

Badger Alloys safety composite

Badger Alloys scores strongest on fatalities (safer than 52% of same-industry peers) and weakest on dart rate (safer than 18%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

D

36/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
D 8.23 per 100 workers

Safer than 41% of industry peers

DART rate
F 7.2 per 100 workers

Safer than 18% of industry peers

Fatalities
D 0

Safer than 52% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rising injury rate

Badger Alloys: 5.1 → 7.2 TCR

Peak year 2020 @ 12.0 TCR · DART/TCR 0.87× in 2023

Badger Alloys's TCR rose 2.1 from 5.1 in 2016 to 7.2 in 2023. Peak filing year was 2020 at 12.0 TCR. In 2023, DART was 0.87× this establishment's average TCR (severity share of cases).

OSHA ITA Form 300A scorecard

Establishment book 331513 · Milwaukee, WI ABOVE-IND · MID

Grade F · TCR 8.2 · 249% of ind

  • DART 7.2 DART
  • RANK #7/11
  • PHOTO TALLADEGA CASTINGS A…
  • BOOK 6y book
  • INJ 56 inj
  • SIZE ~109 FTE

Nearest TCR peer: TALLADEGA CASTINGS AND MACHINE COMPANY - FOUNDRY DIVISION (0.1 TCR gap)

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Badger Alloys in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Badger Alloys averages 8.2 TCR (249% of the Stainless steel castings (except investment), unfinished, manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Badger Alloys TCR series: 2016=5.1 · 2017=9.1 · 2018=11.4 · 2020=12 · 2022=4.6 · 2023=7.2 · BLS 3.3

Where Badger Alloys falls in its industry

94 Stainless steel castings (exce establishments

Safer than 41% of graded establishments in this industry, whose median TCR is 7.3.

More dangerous than peersSafer than peers

Narrower to Wisconsin alone (the establishments it most directly competes with for workers and contracts): ranked #7 safest of 11 Stainless steel castings (exce employers in Wisconsin.

Badger Alloys (109 employees, TCR 8.2) among 29 same-industry peers, split at the industry median of 78 employees and a TCR of 7.3 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 0100200300400500 0102030 Average employees Total Case Rate Badger Alloys
Badger Alloys (109 employees, TCR 8.2) among 29 same-industry peers, split at the industry median of 78 employees and a TCR of 7.3

Badger Alloys has more employees than the Stainless steel castings (except investm median and a higher injury rate than the industry's median TCR of 7.3. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2023 7.2 7.2 8 0 0
2022 4.6 4.6 5 0 0
2020 12.0 9.4 14 0 0
2018 11.4 6.1 13 0 0
2017 9.1 5.0 11 0 0
2016 5.1 3.4 5 1 0

OSHA ITA peer cross-reference

Establishment peer ledger

331513 · WI · Milwaukee

94 Stainless steel castings (except investment), unfinished, manufacturing employers nationwide with a credible TCR · 12,834 rated employers in Wisconsin with headcount on file · 980 employers in Milwaukee, WI · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR TALLADEGA CASTINGS AND MACHINE COMPANY - FOUNDRY DIVISION 8.2 TCR
NAICS-TCR Plant 3 8.3 TCR
NAICS-TCR Foundry 8.1 TCR
NAICS-TCR Fisher Cast Steel Products, Inc. 8.3 TCR
STATE-SIZE Michels Power Inc-WI-Lomira 109 FTE
STATE-SIZE Corporate 109 FTE
STATE-SIZE Mule Hide Manufacturing 109 FTE
STATE-SIZE Thysse 109 FTE
CITY-NEAR Aurora St. Luke's Medical Center 7,587 FTE
CITY-NEAR FROEDTERT HOSPITAL 7,328 FTE
CITY-NEAR Milwaukee Hospital 3,398 FTE
CITY-NEAR Childrens Hospital - Milw Campus 2,851 FTE
NAT-TCR Stop & Shop 100731 8.2 TCR
NAT-TCR Fannin Regional Hospital 8.2 TCR
NAT-TCR Toby Weinman Assisted Living Residence 8.2 TCR
NAT-TCR Door Shop 8.2 TCR
NAT-SIZE Super Stop & Shop #2702 109 FTE
NAT-SIZE Life Fitness Center 109 FTE
NAT-SIZE Safco Products - Milford, IA 109 FTE
NAT-SIZE Tmi Acquisition L.L.C 109 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2023, 2022, 2020, 2018, 2017, 2016. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.