Polyurethane foam products manufacturing · North Carolina

Barnhardt Manufacturing Co Corp Mount Airy NC

Name: Barnhardt Manufacturing Co Corp Mount Airy NC Workplace Safety Data
Creator: PlainSafetyScore
License: https://creativecommons.org/publicdomain/zero/1.0/

Mt Airy, NC · ~238 workers · 2 years of OSHA Injury Tracking Application data.

Compiled by PlainSafetyScore · August 25, 2026

C
Average Safety Record: 2.6
Avg TCR: 3.3
Industry avg: 0
Fatalities

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The verdict

Barnhardt Manufacturing Co Corp Mount Airy NC runs at 80% of its industry's injury rate - about level with the typical Polyurethane foam products manufacturing workplace, earning a grade C.

Barnhardt Manufacturing Co Corp Mount Airy NC: 2.6 TCR = 80% of Polyurethane foam products manufacturing BLS 3.3 · 2y Form 300A (see methodology below)

Barnhardt Manufacturing Co Corp Mount Airy NC safety composite

Barnhardt Manufacturing Co Corp Mount Airy NC scores strongest on total case rate (tcr) (safer than 57% of same-industry peers) and weakest on fatalities (safer than 51%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

56/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR): C 2.65 per 100 workers

Safer than 57% of industry peers
DART rate: C 1.02 per 100 workers

Safer than 57% of industry peers
Fatalities: D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

TCR Δ

−3.3

2019→2020

Barnhardt Manufacturing Co Corp Mount Airy NC injury rate improved

Barnhardt Manufacturing Co Corp Mount Airy NC's TCR fell 3.3 from 4.3 in 2019 to 1.0 in 2020. Peak filing year was 2019 at 4.3 TCR. In 2020, DART was 0.38× this establishment's average TCR (severity share of cases).

2019=4.3 · 2020=1.0

OSHA ITA Form 300A scorecard

Establishment book 326150 · Mt Airy, NC AT/BELOW-IND · MID

Grade C · TCR 2.6 · 80% of ind

DART 1.0 DART
RANK #22/39
PHOTO GRFT
BOOK 2y book
INJ 14 inj
SIZE ~238 FTE

Nearest TCR peer: GRFT (0.0 TCR gap)

Read with this employer → · Industry book → · North Carolina employers → · Look up another →

Leggett & Plat

2.7
NCFI Polyureth

2.7
TRC Recreation

2.7
This site

2.6
GRFT

2.6

What this shows Barnhardt Manufacturing Co Corp Mount Airy NC averages 2.6 TCR (80% of the Polyurethane foam products manufacturing BLS benchmark).

Barnhardt Manufacturing Co Corp Mount Airy NC TCR series: 2019=4.3 · 2020=1 · BLS 3.3

Where Barnhardt Manufacturing Co Corp Mount Airy NC falls in its industry

474 Polyurethane foam products man establishments

Safer than 57% of graded establishments in this industry, whose median TCR is 3.1.

Grade C

More dangerous than peersSafer than peers

Narrower to North Carolina alone (the establishments it most directly competes with for workers and contracts): ranked #22 safest of 39 Polyurethane foam products man employers in North Carolina.

Barnhardt Manufacturing Co Corp Mount Airy NC (238 employees, TCR 2.6) among 29 same-industry peers, split at the industry median of 76 employees and a TCR of 3.1

Barnhardt Manufacturing Co Corp Mount Airy NC has more employees than the Polyurethane foam products manufacturing median and a lower injury rate than the industry's median TCR of 3.1. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year	TCR	DART	Injuries	Illnesses	Fatalities
2020	1.0	1.0	3	0	0
2019	4.3	2.7	11	0	0

OSHA ITA peer cross-reference

Establishment peer ledger

326150 · NC · Mt Airy

474 Polyurethane foam products manufacturing employers nationwide with a credible TCR · 16,981 rated employers in North Carolina with headcount on file · 7 employers in Mt Airy, NC · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel	Establishment	Place	Metric
NAICS-TCR	GRFT	GRAND RAPIDS, MI	2.6 TCR
NAICS-TCR	Leggett & Platt Financial Services Company	TRACY, CA	2.7 TCR
NAICS-TCR	NCFI Polyurethanes	MOUNT AIRY, NC	2.7 TCR
NAICS-TCR	TRC Recreation LP	WICHITA FALLS, TX	2.7 TCR
STATE-SIZE	Kirlin Carolinas	RALEIGH	238 FTE
STATE-SIZE	AvL Technologies	ASHEVILLE	238 FTE
STATE-SIZE	Amazon.com Services LLC - DRT9	MORRISVILLE	238 FTE
STATE-SIZE	Charlotte Office	CHARLOTTE	237 FTE
CITY-NEAR	Renfro - Corporate Offices	Mt Airy	250 FTE
CITY-NEAR	Twelve Oaks	Mt Airy	55 FTE
CITY-NEAR	Mt Airy Office	Mt Airy	49 FTE
CITY-NEAR	072 Mt. Airy	Mt Airy	43 FTE
NAT-TCR	1737 East Seventh Street	Parkersburg, WV	2.6 TCR
NAT-TCR	Point Dedicated Buffalo	Kenmore, NY	2.6 TCR
NAT-TCR	Premier Estates 511	Cedar Falls, IA	2.6 TCR
NAT-TCR	Kingman Plant	Kingman, AZ	2.6 TCR
NAT-SIZE	Meijer Store 104	Columbus, OH	238 FTE
NAT-SIZE	Meijer Store 269	Danville, IL	238 FTE
NAT-SIZE	Meijer #270	Alma, MI	238 FTE
NAT-SIZE	Honorable George N. Leighton Criminal Courthouse	Chicago, IL	238 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2020, 2019. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.