Bathtubs, plastics, manufacturing · Illinois

BCI Acrylic, Inc

Libertyville, IL · ~224 workers · 6 years of OSHA Injury Tracking Application data.

F
Failing Safety Record
10.1
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

BCI Acrylic, Inc runs at 306% of its industry's injury rate - far more dangerous than the typical Bathtubs, plastics, manufacturing workplace, earning a grade F.

BCI Acrylic, Inc: 10.1 TCR = 306% of Bathtubs, plastics, manufacturing BLS 3.3 · 6y Form 300A (see methodology below)

BCI Acrylic, Inc safety composite

BCI Acrylic, Inc scores strongest on fatalities (safer than 51% of same-industry peers) and weakest on total case rate (tcr) (safer than 8%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

F

26/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
F 10.1 per 100 workers

Safer than 8% of industry peers

DART rate
F 3.39 per 100 workers

Safer than 29% of industry peers

Fatalities
D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

TCR Δ

−0.6

2017→2024

BCI Acrylic, Inc injury rate improved

BCI Acrylic, Inc's TCR fell 0.6 from 4.0 in 2017 to 3.4 in 2024. Peak filing year was 2020 at 20.5 TCR. In 2024, DART was 0.34× this establishment's average TCR (severity share of cases).

2017=4.0 · 2018=7.4 · 2019=8.5 · 2020=20.5 · 2021=16.8 · 2024=3.4

OSHA ITA Form 300A scorecard

Establishment book 326191 · Libertyville, IL ABOVE-IND · MID

Grade F · TCR 10.1 · 306% of ind

  • DART 3.4 DART
  • RANK #4/4
  • PHOTO US Development Corp …
  • BOOK 6y book
  • INJ 95 inj
  • SIZE ~224 FTE

Nearest TCR peer: US Development Corp dba Akro-Plastics (0.1 TCR gap)

Read with this employer → · Industry book → · Illinois employers → · Look up another →

BCI Acrylic, Inc in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows BCI Acrylic, Inc averages 10.1 TCR (306% of the Bathtubs, plastics, manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

BCI Acrylic, Inc TCR series: 2017=4 · 2018=7.4 · 2019=8.5 · 2020=20.5 · 2021=16.8 · 2024=3.4 · BLS 3.3

Where BCI Acrylic, Inc falls in its industry

141 Bathtubs, plastics, manufactur establishments

Safer than 8% of graded establishments in this industry, whose median TCR is 4.1.

More dangerous than peersSafer than peers

Narrower to Illinois alone (the establishments it most directly competes with for workers and contracts): ranked #4 safest of 4 Bathtubs, plastics, manufactur employers in Illinois.

BCI Acrylic, Inc (224 employees, TCR 10.1) among 29 same-industry peers, split at the industry median of 91 employees and a TCR of 4.1 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 0200400600800 051015 Average employees Total Case Rate BCI Acrylic, Inc
BCI Acrylic, Inc (224 employees, TCR 10.1) among 29 same-industry peers, split at the industry median of 91 employees and a TCR of 4.1

BCI Acrylic, Inc has more employees than the Bathtubs, plastics, manufacturing median and a higher injury rate than the industry's median TCR of 4.1. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 3.4 3.4 13 0 0
2021 16.8 8.8 36 6 0
2020 20.5 12.4 20 13 0
2019 8.5 3.1 11 0 0
2018 7.4 1.5 10 0 0
2017 4.0 3.2 5 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

326191 · IL · Libertyville

141 Bathtubs, plastics, manufacturing employers nationwide with a credible TCR · 22,804 rated employers in Illinois with headcount on file · 71 employers in Libertyville, IL · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR US Development Corp dba Akro-Plastics 10.2 TCR
NAICS-TCR Manufacturing 10.0 TCR
NAICS-TCR May Manufacturing DBA Artesian Spas 10.2 TCR
NAICS-TCR Strong Spas 9.9 TCR
STATE-SIZE Scurto Cement Construction, Ltd. 224 FTE
STATE-SIZE Area Erectors - Corporate 224 FTE
STATE-SIZE Farmington 224 FTE
STATE-SIZE Synergy Flavors, Inc. 224 FTE
CITY-NEAR Advocate Condell Medical Center 1,903 FTE
CITY-NEAR Brightstar, US 1,755 FTE
CITY-NEAR Aldridge Electric 1,193 FTE
CITY-NEAR Hollister Incorporated Libertyville 580 FTE
NAT-TCR ALBANY 10.1 TCR
NAT-TCR Store 087 10.1 TCR
NAT-TCR The Retreat at Gaffney 10.1 TCR
NAT-TCR CRI Electric, Inc. 10.1 TCR
NAT-SIZE CSE, Inc. 224 FTE
NAT-SIZE 125 Business Park 224 FTE
NAT-SIZE JBS Plastering, Inc 224 FTE
NAT-SIZE Hazlet Compounding 224 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2021, 2020, 2019, 2018, 2017. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.