Insulation and cushioning, foam plastics (except polystrene), manufacturing · Illinois

Blachford Inc.

West Chicago, IL · ~116 workers · 5 years of OSHA Injury Tracking Application data.

F
Failing Safety Record
7.5
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Blachford Inc. runs at 226% of its industry's injury rate - far more dangerous than the typical Insulation and cushioning, foam plastics (except polystrene), manufacturing workplace, earning a grade F.

Blachford Inc.: 7.5 TCR = 226% of Insulation and cushioning, foam plastics (except polystrene), manufacturing BLS 3.3 · 5y Form 300A (see methodology below)

Blachford Inc. safety composite

Blachford Inc. scores strongest on fatalities (safer than 51% of same-industry peers) and weakest on total case rate (tcr) (safer than 10%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

F

20/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
F 7.47 per 100 workers

Safer than 10% of industry peers

DART rate
F 5.36 per 100 workers

Safer than 10% of industry peers

Fatalities
D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

TCR Δ

−0.8

2019→2023

Blachford Inc. injury rate improved

Blachford Inc.'s TCR fell 0.8 from 7.0 in 2019 to 6.3 in 2023. Peak filing year was 2021 at 13.6 TCR. In 2023, DART was 0.72× this establishment's average TCR (severity share of cases).

2019=7.0 · 2020=4.0 · 2021=13.6 · 2022=6.6 · 2023=6.3

OSHA ITA Form 300A scorecard

Establishment book 326150 · West Chicago, IL ABOVE-IND · MID

Grade F · TCR 7.5 · 226% of ind

  • DART 5.4 DART
  • RANK #20/20
  • PHOTO Schlegel Systems Inc
  • BOOK 5y book
  • INJ 40 inj
  • SIZE ~116 FTE

Nearest TCR peer: Schlegel Systems Inc (0.0 TCR gap)

Read with this employer → · Industry book → · Illinois employers → · Look up another →

Blachford Inc. in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Blachford Inc. averages 7.5 TCR (226% of the Insulation and cushioning, foam plastics (except polystrene), manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Blachford Inc. TCR series: 2019=7 · 2020=4 · 2021=13.6 · 2022=6.6 · 2023=6.3 · BLS 3.3

Where Blachford Inc. falls in its industry

474 Insulation and cushioning, foa establishments

Safer than 10% of graded establishments in this industry, whose median TCR is 3.1.

More dangerous than peersSafer than peers

Narrower to Illinois alone (the establishments it most directly competes with for workers and contracts): ranked #20 safest of 20 Insulation and cushioning, foa employers in Illinois.

Blachford Inc. (116 employees, TCR 7.5) among 29 same-industry peers, split at the industry median of 76 employees and a TCR of 3.1 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 050100150200250 051015 Average employees Total Case Rate Blachford Inc.
Blachford Inc. (116 employees, TCR 7.5) among 29 same-industry peers, split at the industry median of 76 employees and a TCR of 3.1

Blachford Inc. has more employees than the Insulation and cushioning, foam plastics median and a higher injury rate than the industry's median TCR of 3.1. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2023 6.3 5.4 7 0 0
2022 6.6 5.8 7 1 0
2021 13.6 13.6 14 0 0
2020 4.0 3.0 4 0 0
2019 7.0 7.0 8 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

326150 · IL · West Chicago

474 Insulation and cushioning, foam plastics (except polystrene), manufacturing employers nationwide with a credible TCR · 22,804 rated employers in Illinois with headcount on file · 123 employers in West Chicago, IL · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Schlegel Systems Inc 7.5 TCR
NAICS-TCR Future Foam Pouring Plant - Mansfield 7.5 TCR
NAICS-TCR G&T Industries 7.5 TCR
NAICS-TCR Foam Design, Inc. 7.4 TCR
STATE-SIZE Joliet Reporting Center 116 FTE
STATE-SIZE Allied Power Services - Exelon, Dresden Station 116 FTE
STATE-SIZE 124 - Walsh - Flour Design Build Team 116 FTE
STATE-SIZE Concrete Structures of the Midwest, Inc. 116 FTE
CITY-NEAR The Jel Sert Company 830 FTE
CITY-NEAR BALL HORTICULTURAL COMPANY 713 FTE
CITY-NEAR Amazon.com Services LLC - SIL3 351 FTE
CITY-NEAR Siemens West Chicago 342 FTE
NAT-TCR Price Chopper #6 - PC06 7.5 TCR
NAT-TCR Michigan Premier Laundry 7.5 TCR
NAT-TCR San Bernardino Warehouse 7.5 TCR
NAT-TCR Capitol Hill Senior Living 7.5 TCR
NAT-SIZE Portland 116 FTE
NAT-SIZE Alliance Commercial Cleaning, Inc. -2 116 FTE
NAT-SIZE Bandera Electric Cooperative 116 FTE
NAT-SIZE EKF Diagnostics - Main 116 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2023, 2022, 2021, 2020, 2019. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.