Motor vehicle moldings and extrusions, plastics, manufacturing · Kentucky

Blue Star Plastics

Lexington, KY · ~97 workers · 3 years of OSHA Injury Tracking Application data.

D
Poor Safety Record
4.9
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Blue Star Plastics runs at 149% of its industry's injury rate - more dangerous than the typical Motor vehicle moldings and extrusions, plastics, manufacturing workplace, earning a grade D.

Blue Star Plastics: 4.9 TCR = 149% of Motor vehicle moldings and extrusions, plastics, manufacturing BLS 3.3 · 3y Form 300A (see methodology below)

Blue Star Plastics safety composite

Blue Star Plastics scores strongest on fatalities (safer than 50% of same-industry peers) and weakest on dart rate (safer than 31%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

D

36/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
F 4.91 per 100 workers

Safer than 32% of industry peers

DART rate
F 3.19 per 100 workers

Safer than 31% of industry peers

Fatalities
D 0

Safer than 50% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rising injury rate

Blue Star Plastics: 2.4 → 5.3 TCR

Peak year 2022 @ 7.0 TCR · DART/TCR 0.65× in 2023

Blue Star Plastics's TCR rose 2.9 from 2.4 in 2017 to 5.3 in 2023. Peak filing year was 2022 at 7.0 TCR. In 2023, DART was 0.65× this establishment's average TCR (severity share of cases).

OSHA ITA Form 300A scorecard

Establishment book 326199 · Lexington, KY ABOVE-IND · SMALL

Grade D · TCR 4.9 · 149% of ind

  • DART 3.2 DART
  • RANK #47/59
  • PHOTO Edgewater Door Co. LLC
  • BOOK 3y book
  • INJ 14 inj
  • SIZE ~97 FTE

Nearest TCR peer: Edgewater Door Co. LLC (0.0 TCR gap)

Read with this employer → · Industry book → · Kentucky employers → · Look up another →

Blue Star Plastics in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Blue Star Plastics averages 4.9 TCR (149% of the Motor vehicle moldings and extrusions, plastics, manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Blue Star Plastics TCR series: 2017=2.4 · 2022=7 · 2023=5.3 · BLS 3.3

Where Blue Star Plastics falls in its industry

2,838 Motor vehicle moldings and ext establishments

Safer than 32% of graded establishments in this industry, whose median TCR is 3.5.

More dangerous than peersSafer than peers

Narrower to Kentucky alone (the establishments it most directly competes with for workers and contracts): ranked #47 safest of 59 Motor vehicle moldings and ext employers in Kentucky.

Blue Star Plastics (97 employees, TCR 4.9) among 29 same-industry peers, split at the industry median of 101 employees and a TCR of 3.5 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 0100200300400 05101520 Average employees Total Case Rate Blue Star Plastics
Blue Star Plastics (97 employees, TCR 4.9) among 29 same-industry peers, split at the industry median of 101 employees and a TCR of 3.5

Blue Star Plastics has fewer employees than the Motor vehicle moldings and extrusions, p median and a higher injury rate than the industry's median TCR of 3.5. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2023 5.3 3.2 5 0 0
2022 7.0 4.0 7 0 0
2017 2.4 2.4 2 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

326199 · KY · Lexington

2,838 Motor vehicle moldings and extrusions, plastics, manufacturing employers nationwide with a credible TCR · 7,805 rated employers in Kentucky with headcount on file · 652 employers in Lexington, KY · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Edgewater Door Co. LLC 4.9 TCR
NAICS-TCR Plant 5 4.9 TCR
NAICS-TCR Piercan USA Inc. 4.9 TCR
NAICS-TCR vonDrehle Blue Ridge Molding 4.9 TCR
STATE-SIZE Wehr Constructors, Inc. 97 FTE
STATE-SIZE White Castle Distributing LLC - Covington 97 FTE
STATE-SIZE Academy Manufacturing 97 FTE
STATE-SIZE Arandell Kentucky LLC. 97 FTE
CITY-NEAR University of Kentucky - Main Campus - Fayette County 11,013 FTE
CITY-NEAR UK Healthcare 9,922 FTE
CITY-NEAR YMCA of Central KY - Gatton Beaumont 3,933 FTE
CITY-NEAR YMCA of Central Ky - High Street 3,895 FTE
NAT-TCR Royal Wholesale Electric (PC5349) 4.9 TCR
NAT-TCR American Mechanical, inc. 4.9 TCR
NAT-TCR Onion River Cooperative, DBA City Market South End 4.9 TCR
NAT-TCR Industrial Riggers 4.9 TCR
NAT-SIZE Aerospace : Jacksonville STR 97 FTE
NAT-SIZE Gilbert Electric Co. 97 FTE
NAT-SIZE 55853 Milwaukee 97 FTE
NAT-SIZE 55445 Burnsville 97 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2023, 2022, 2017. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.