Heat treating metals and metal products for the trade · Michigan

Bodycote Thermal Processing, Inc. - Livonia

Livonia, MI · ~28 workers · 7 years of OSHA Injury Tracking Application data.

D
Poor Safety Record
5.4
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Bodycote Thermal Processing, Inc. - Livonia runs at 164% of its industry's injury rate - more dangerous than the typical Heat treating metals and metal products for the trade workplace, earning a grade D.

Bodycote Thermal Processing, Inc. - Livonia: 5.4 TCR = 164% of Heat treating metals and metal products for the trade BLS 3.3 · 7y Form 300A (see methodology below)

Bodycote Thermal Processing, Inc. - Livonia safety composite

Bodycote Thermal Processing, Inc. - Livonia scores strongest on dart rate (safer than 79% of same-industry peers) and weakest on total case rate (tcr) (safer than 33%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

D

54/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
F 5.42 per 100 workers

Safer than 33% of industry peers

DART rate
B 0 per 100 workers

Safer than 79% of industry peers

Fatalities
D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rising injury rate

Bodycote Thermal Processing, Inc. - Livonia: 0.0 → 12.9 TCR

Peak year 2021 @ 14.7 TCR · DART/TCR 0× in 2022

Bodycote Thermal Processing, Inc. - Livonia's TCR rose 12.9 from 0.0 in 2016 to 12.9 in 2022. Peak filing year was 2021 at 14.7 TCR. In 2022, DART was 0× this establishment's average TCR (severity share of cases).

OSHA ITA Form 300A scorecard

Establishment book 332811 · Livonia, MI ABOVE-IND · SMALL

Grade D · TCR 5.4 · 164% of ind

  • DART 0.0 DART
  • RANK #28/43
  • PHOTO Hi-Tech Steel Treati…
  • BOOK 7y book
  • INJ 7 inj
  • SIZE ~28 FTE

Nearest TCR peer: Hi-Tech Steel Treating, Inc. (0.0 TCR gap)

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Bodycote Thermal Processing, Inc. - Livonia in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Bodycote Thermal Processing, Inc. - Livonia averages 5.4 TCR (164% of the Heat treating metals and metal products for the trade BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Bodycote Thermal Processing, Inc. - Livonia TCR series: 2016=0 · 2017=2.9 · 2018=7.5 · 2019=0 · 2020=0 · 2021=14.7 · 2022=12.9 · BLS 3.3

Where Bodycote Thermal Processing, Inc. - Livonia falls in its industry

248 Heat treating metals and metal establishments

Safer than 33% of graded establishments in this industry, whose median TCR is 4.2.

More dangerous than peersSafer than peers

Narrower to Michigan alone (the establishments it most directly competes with for workers and contracts): ranked #28 safest of 43 Heat treating metals and metal employers in Michigan.

Bodycote Thermal Processing, Inc. - Livonia (28 employees, TCR 5.4) among 29 same-industry peers, split at the industry median of 38 employees and a TCR of 4.2 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 05001,0001,5002,000 051015 Average employees Total Case Rate Bodycote Thermal Processing, Inc. - Livonia
Bodycote Thermal Processing, Inc. - Livonia (28 employees, TCR 5.4) among 29 same-industry peers, split at the industry median of 38 employees and a TCR of 4.2

Bodycote Thermal Processing, Inc. - Livonia has fewer employees than the Heat treating metals and metal products median and a higher injury rate than the industry's median TCR of 4.2. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2022 12.9 0.0 2 1 0
2021 14.7 4.9 2 1 0
2020 0.0 0.0 0 0 0
2019 0.0 0.0 0 0 0
2018 7.5 7.5 2 0 0
2017 2.9 2.9 1 0 0
2016 0.0 0.0 0 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

332811 · MI · Livonia

248 Heat treating metals and metal products for the trade employers nationwide with a credible TCR · 16,393 rated employers in Michigan with headcount on file · 282 employers in Livonia, MI · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Hi-Tech Steel Treating, Inc. 5.4 TCR
NAICS-TCR IBC Coatings Technologies Inc. 5.5 TCR
NAICS-TCR TRI CITY HEAT TREAT 5.4 TCR
NAICS-TCR Bodycote Thermal Processing, Inc. - Fort Wayne 5.4 TCR
STATE-SIZE Hamlin Farms 28 FTE
STATE-SIZE Crossroads Dairy 28 FTE
STATE-SIZE Grand Traverse Assembly DBA Grand Traverse Pallet 28 FTE
STATE-SIZE Zeeland Generation 28 FTE
CITY-NEAR System Office - Livonia 6,768 FTE
CITY-NEAR Livonia Transmission Plant 3,122 FTE
CITY-NEAR Livonia Transmission 2,968 FTE
CITY-NEAR Acro Service 2,701 FTE
NAT-TCR ATW-ODFL 5.4 TCR
NAT-TCR Ryerson - Fort Smith 5.4 TCR
NAT-TCR HGC Framing, LLC 5.4 TCR
NAT-TCR Walsh Arlington 5.4 TCR
NAT-SIZE Horizon Hospitality Solutions LLC 28 FTE
NAT-SIZE Action Door Repair 28 FTE
NAT-SIZE Cox Paving LLC 28 FTE
NAT-SIZE BTM 28 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2022, 2021, 2020, 2019, 2018, 2017, 2016. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.