Heat treating metals and metal products for the trade · Pennsylvania

Bodycote Thermal Processing Inc.

Emigsville, PA · ~18 workers · 3 years of OSHA Injury Tracking Application data.

C
Average Safety Record
3.5
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Bodycote Thermal Processing Inc. runs at 105% of its industry's injury rate - about level with the typical Heat treating metals and metal products for the trade workplace, earning a grade C.

Bodycote Thermal Processing Inc.: 3.5 TCR = 105% of Heat treating metals and metal products for the trade BLS 3.3 · 3y Form 300A (see methodology below)

Bodycote Thermal Processing Inc. safety composite

Bodycote Thermal Processing Inc. scores strongest on total case rate (tcr) (safer than 60% of same-industry peers) and weakest on dart rate (safer than 17%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

D

43/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
C 3.48 per 100 workers

Safer than 60% of industry peers

DART rate
F 5.72 per 100 workers

Safer than 17% of industry peers

Fatalities
D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rising injury rate

Bodycote Thermal Processing Inc.: 0.0 → 5.7 TCR

Peak year 2024 @ 5.7 TCR · DART/TCR 1.64× in 2024

Bodycote Thermal Processing Inc.'s TCR rose 5.7 from 0.0 in 2021 to 5.7 in 2024. In 2024, DART was 1.64× this establishment's average TCR (severity share of cases).

OSHA ITA Form 300A scorecard

Establishment book 332811 · Emigsville, PA ABOVE-IND · SMALL

Grade C · TCR 3.5 · 105% of ind

  • DART 5.7 DART
  • RANK #7/13
  • PHOTO DDR Heating
  • BOOK 3y book
  • INJ 1 inj
  • SIZE ~18 FTE

Nearest TCR peer: DDR Heating (0.0 TCR gap)

Read with this employer → · Industry book → · Pennsylvania employers → · Look up another →

Bodycote Thermal Processing Inc. in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Bodycote Thermal Processing Inc. averages 3.5 TCR (105% of the Heat treating metals and metal products for the trade BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Bodycote Thermal Processing Inc. TCR series: 2021=0 · 2023=4.7 · 2024=5.7 · BLS 3.3

Where Bodycote Thermal Processing Inc. falls in its industry

248 Heat treating metals and metal establishments

Safer than 60% of graded establishments in this industry, whose median TCR is 4.2.

More dangerous than peersSafer than peers

Narrower to Pennsylvania alone (the establishments it most directly competes with for workers and contracts): ranked #7 safest of 13 Heat treating metals and metal employers in Pennsylvania.

Bodycote Thermal Processing Inc. (18 employees, TCR 3.5) among 29 same-industry peers, split at the industry median of 38 employees and a TCR of 4.2 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 05001,0001,5002,000 051015 Average employees Total Case Rate Bodycote Thermal Processing Inc.
Bodycote Thermal Processing Inc. (18 employees, TCR 3.5) among 29 same-industry peers, split at the industry median of 38 employees and a TCR of 4.2

Bodycote Thermal Processing Inc. has fewer employees than the Heat treating metals and metal products median and a lower injury rate than the industry's median TCR of 4.2. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 5.7 5.7 1 0 0
2023 4.7 4.7 0 1 0
2021 0.0 0.0 0 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

332811 · PA · Emigsville

248 Heat treating metals and metal products for the trade employers nationwide with a credible TCR · 22,692 rated employers in Pennsylvania with headcount on file · 10 employers in Emigsville, PA · 4 cross-state NAT-TCR peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR DDR Heating 3.5 TCR
NAICS-TCR FPM Heat Treating Milwaukee 3.5 TCR
NAICS-TCR Wyman Gordon Dillon 3.5 TCR
NAICS-TCR Good Earth Tools 3.4 TCR
STATE-SIZE Wheelabrator Frackville Energy Company Inc. 18 FTE
STATE-SIZE Welders Supply Company 18 FTE
STATE-SIZE K/S Renewal Systems, LLC 430 18 FTE
STATE-SIZE Shoemaker Construction Company 18 FTE
CITY-NEAR Gettle Incorporated 228 FTE
CITY-NEAR Aberdeen Road Company 114 FTE
CITY-NEAR NEW STANDARD CORPORATION EMIGSVILLE 94 FTE
CITY-NEAR New Standard Corporation - Emigsville Facility 92 FTE
NAT-TCR Alpha Landscapes 3.5 TCR
NAT-TCR Northern Tier Contracting, Inc 3.5 TCR
NAT-TCR Njbbx - Bound Brook Auto 3.5 TCR
NAT-TCR Maple Shade 10215 3.5 TCR

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2023, 2021. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.