Exhaust systems and parts, automotive, truck, and bus, manufacturing · Illinois

BorgWarner Emissions Systems Inc

Name: BorgWarner Emissions Systems Inc Workplace Safety Data
Creator: PlainSafetyScore
License: https://creativecommons.org/publicdomain/zero/1.0/

Dixon, IL · ~323 workers · 6 years of OSHA Injury Tracking Application data.

Compiled by PlainSafetyScore · August 25, 2026

A
Excellent Safety Record: 0.5
Avg TCR: 5.4
Industry avg: 0
Fatalities

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The verdict

BorgWarner Emissions Systems Inc runs at 9% of its industry's injury rate - far safer than the typical Exhaust systems and parts, automotive, truck, and bus, manufacturing workplace, earning a grade A.

BorgWarner Emissions Systems Inc: 0.5 TCR = 9% of Exhaust systems and parts, automotive, truck, and bus, manufacturing BLS 5.4 · 6y Form 300A (see methodology below)

BorgWarner Emissions Systems Inc safety composite

BorgWarner Emissions Systems Inc scores strongest on total case rate (tcr) (safer than 96% of same-industry peers) and weakest on fatalities (safer than 51%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

82/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR): A 0.49 per 100 workers

Safer than 96% of industry peers
DART rate: B 0 per 100 workers

Safer than 89% of industry peers
Fatalities: D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

BorgWarner Emissions Systems Inc held a steady TCR band

BorgWarner Emissions Systems Inc's TCR held near 0.0 from 0.3 in 2016 to 0.4 in 2021. Peak filing year was 2017 at 1.2 TCR. In 2021, DART was 0× this establishment's average TCR (severity share of cases).

2016=0.3 · 2017=1.2 · 2018=1.1 · 2019=0.0 · 2020=0.0 · 2021=0.4

OSHA ITA Form 300A scorecard

Establishment book 336390 · Dixon, IL AT/BELOW-IND · MID

Grade A · TCR 0.5 · 9% of ind

DART 0.0 DART
RANK #3/41
PHOTO DSSA-AZ
BOOK 6y book
INJ 10 inj
SIZE ~323 FTE

Nearest TCR peer: DSSA-AZ (0.0 TCR gap)

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0.5
DSSA-AZ

0.5
Tenneco Automo

0.5
Mahle Industri

0.5
Tenneco Lincol

0.5

What this shows BorgWarner Emissions Systems Inc averages 0.5 TCR (9% of the Exhaust systems and parts, automotive, truck, and bus, manufacturing BLS benchmark).

BorgWarner Emissions Systems Inc TCR series: 2016=0.3 · 2017=1.2 · 2018=1.1 · 2019=0 · 2020=0 · 2021=0.4 · BLS 5.4

Where BorgWarner Emissions Systems Inc falls in its industry

772 Exhaust systems and parts, aut establishments

Safer than 96% of graded establishments in this industry, whose median TCR is 3.2.

Grade A

More dangerous than peersSafer than peers

Narrower to Illinois alone (the establishments it most directly competes with for workers and contracts): ranked #3 safest of 41 Exhaust systems and parts, aut employers in Illinois.

BorgWarner Emissions Systems Inc (323 employees, TCR 0.5) among 29 same-industry peers, split at the industry median of 154 employees and a TCR of 3.2

BorgWarner Emissions Systems Inc has more employees than the Exhaust systems and parts, automotive, t median and a lower injury rate than the industry's median TCR of 3.2. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year	TCR	DART	Injuries
2021	0.4	0.0	1
2020	0.0	0.0	0
2019	0.0	0.0	0
2018	1.1	0.5	4
2017	1.2	0.3	4
2016	0.3	0.0	1

OSHA ITA peer cross-reference

Establishment peer ledger

336390 · IL · Dixon

772 Exhaust systems and parts, automotive, truck, and bus, manufacturing employers nationwide with a credible TCR · 22,804 rated employers in Illinois with headcount on file · 50 employers in Dixon, IL · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel	Establishment	Place	Metric
NAICS-TCR	DSSA-AZ	MESA, AZ	0.5 TCR
NAICS-TCR	Tenneco Automotive Engineering Center	GRASS LAKE, MI	0.5 TCR
NAICS-TCR	Mahle Industrial Thermal Systems America, LP Warehouse	GRAND RAPIDS, MI	0.5 TCR
NAICS-TCR	Tenneco Lincoln	LINCOLN, NE	0.5 TCR
STATE-SIZE	Decatur BioProducts	DECATUR	323 FTE
STATE-SIZE	World's Finest Chocolate	CHICAGO	323 FTE
STATE-SIZE	Grand	DECATUR	323 FTE
STATE-SIZE	A.J. Antunes & Co	CAROL STREAM	323 FTE
CITY-NEAR	Katherine Shaw Bethea Hospital	Dixon	701 FTE
CITY-NEAR	Raynor Garage Doors	Dixon	541 FTE
CITY-NEAR	5399	Dixon	333 FTE
CITY-NEAR	WM 5399	Dixon	327 FTE
NAT-TCR	EWSMW	Hammond, IN	0.5 TCR
NAT-TCR	TET Titan Electric Texas LLC	Grand Prairie, TX	0.5 TCR
NAT-TCR	W&W\|AFCO Steel Bristol	Abingdon, VA	0.5 TCR
NAT-TCR	INNERFACE	Atlanta, GA	0.5 TCR
NAT-SIZE	Medina Farms Lc	Mcfarland, CA	323 FTE
NAT-SIZE	Mud Pie, LLC	Stone Mountain, GA	323 FTE
NAT-SIZE	Wegmans Corning 051	Corning, NY	323 FTE
NAT-SIZE	Highlands Regional Medical Center	Sebring, FL	323 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2021, 2020, 2019, 2018, 2017, 2016. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.