Fans, electric cooling, automotive, truck, and bus, manufacturing · Michigan

BorgWarner Thermal Systems Inc

Cadillac, MI · ~134 workers · 5 years of OSHA Injury Tracking Application data.

B
Good Safety Record
2.9
Avg TCR
5.4
Industry avg
0
Fatalities
Subscribe to safety-record updates (RSS)

The verdict

BorgWarner Thermal Systems Inc runs at 54% of its industry's injury rate - safer than the typical Fans, electric cooling, automotive, truck, and bus, manufacturing workplace, earning a grade B.

BorgWarner Thermal Systems Inc: 2.9 TCR = 54% of Fans, electric cooling, automotive, truck, and bus, manufacturing BLS 5.4 · 5y Form 300A (see methodology below)

BorgWarner Thermal Systems Inc safety composite

BorgWarner Thermal Systems Inc scores strongest on fatalities (safer than 50% of same-industry peers) and weakest on dart rate (safer than 18%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

F

30/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
F 2.93 per 100 workers

Safer than 29% of industry peers

DART rate
F 2.61 per 100 workers

Safer than 18% of industry peers

Fatalities
D 0

Safer than 50% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

BorgWarner Thermal Systems Inc held a steady TCR band

BorgWarner Thermal Systems Inc's TCR held near 0.3 from 2.8 in 2019 to 3.1 in 2023. Peak filing year was 2020 at 3.7 TCR. In 2023, DART was 0.89× this establishment's average TCR (severity share of cases).

2019=2.8 · 2020=3.7 · 2021=2.3 · 2022=2.7 · 2023=3.1

OSHA ITA Form 300A scorecard

Establishment book 336320 · Cadillac, MI AT/BELOW-IND · MID

Grade B · TCR 2.9 · 54% of ind

  • DART 2.6 DART
  • RANK #25/36
  • PHOTO Aptiv Connections US…
  • BOOK 5y book
  • INJ 20 inj
  • SIZE ~134 FTE

Nearest TCR peer: Aptiv Connections US, LLC (0.0 TCR gap)

Read with this employer → · Industry book → · Michigan employers → · Look up another →

BorgWarner Thermal Systems Inc in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows BorgWarner Thermal Systems Inc averages 2.9 TCR (54% of the Fans, electric cooling, automotive, truck, and bus, manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

BorgWarner Thermal Systems Inc TCR series: 2019=2.8 · 2020=3.7 · 2021=2.3 · 2022=2.7 · 2023=3.1 · BLS 5.4

Where BorgWarner Thermal Systems Inc falls in its industry

216 Fans, electric cooling, automo establishments

Safer than 29% of graded establishments in this industry, whose median TCR is 1.9.

More dangerous than peersSafer than peers

Narrower to Michigan alone (the establishments it most directly competes with for workers and contracts): ranked #25 safest of 36 Fans, electric cooling, automo employers in Michigan.

BorgWarner Thermal Systems Inc (134 employees, TCR 2.9) among 29 same-industry peers, split at the industry median of 162 employees and a TCR of 1.9 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 05001,0001,500 0246810 Average employees Total Case Rate BorgWarner Thermal Systems Inc
BorgWarner Thermal Systems Inc (134 employees, TCR 2.9) among 29 same-industry peers, split at the industry median of 162 employees and a TCR of 1.9

BorgWarner Thermal Systems Inc has fewer employees than the Fans, electric cooling, automotive, truc median and a higher injury rate than the industry's median TCR of 1.9. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2023 3.1 2.6 6 0 0
2022 2.7 1.3 4 0 0
2021 2.3 0.8 3 0 0
2020 3.7 0.9 3 1 0
2019 2.8 2.8 4 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

336320 · MI · Cadillac

216 Fans, electric cooling, automotive, truck, and bus, manufacturing employers nationwide with a credible TCR · 16,393 rated employers in Michigan with headcount on file · 61 employers in Cadillac, MI · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Aptiv Connections US, LLC 2.9 TCR
NAICS-TCR Automotive Plant 2.9 TCR
NAICS-TCR Delphi EEA DEEDS Division 2.9 TCR
NAICS-TCR GHSP Hart 3.0 TCR
STATE-SIZE Underground Contractors, Inc. 134 FTE
STATE-SIZE JRUSA-Schoolcraft 134 FTE
STATE-SIZE K056-M001 134 FTE
STATE-SIZE Jackson Production 134 FTE
CITY-NEAR Cadillac Hospital 634 FTE
CITY-NEAR Cadillac Casting, Inc 407 FTE
CITY-NEAR WM 1432 312 FTE
CITY-NEAR 1432 282 FTE
NAT-TCR DC 03 - Dayton 2.9 TCR
NAT-TCR Roberts Tours and Transportation Inc, Hilo and Kona 2.9 TCR
NAT-TCR Tisch Environmental, Inc. 2.9 TCR
NAT-TCR Elrods Cost Plus #6 2.9 TCR
NAT-SIZE Corporate 134 FTE
NAT-SIZE Loparex 134 FTE
NAT-SIZE Boggs Contracting 134 FTE
NAT-SIZE Accolade Healthcare of Peoria 134 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2023, 2022, 2021, 2020, 2019. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.