Assembly line rebuilding of automotive, truck, and bus transmissions · Illinois

Borgwarner Transmissions System

Frankfort, IL · ~135 workers · 3 years of OSHA Injury Tracking Application data.

A
Excellent Safety Record
1.6
Avg TCR
5.4
Industry avg
0
Fatalities
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The verdict

Borgwarner Transmissions System runs at 31% of its industry's injury rate - far safer than the typical Assembly line rebuilding of automotive, truck, and bus transmissions workplace, earning a grade A.

Borgwarner Transmissions System: 1.6 TCR = 31% of Assembly line rebuilding of automotive, truck, and bus transmissions BLS 5.4 · 3y Form 300A (see methodology below)

Borgwarner Transmissions System safety composite

Borgwarner Transmissions System scores strongest on total case rate (tcr) (safer than 72% of same-industry peers) and weakest on fatalities (safer than 51%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

C

62/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
C 1.65 per 100 workers

Safer than 72% of industry peers

DART rate
C 0.67 per 100 workers

Safer than 59% of industry peers

Fatalities
D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

TCR Δ

−2.9

2018→2020

Borgwarner Transmissions System injury rate improved

Borgwarner Transmissions System's TCR fell 2.9 from 3.5 in 2018 to 0.7 in 2020. Peak filing year was 2018 at 3.5 TCR. In 2020, DART was 0.41× this establishment's average TCR (severity share of cases).

2018=3.5 · 2019=0.8 · 2020=0.7

OSHA ITA Form 300A scorecard

Establishment book 336350 · Frankfort, IL AT/BELOW-IND · MID

Grade A · TCR 1.6 · 31% of ind

  • DART 0.7 DART
  • RANK #12/35
  • PHOTO Coan Engineering LLC
  • BOOK 3y book
  • INJ 7 inj
  • SIZE ~135 FTE

Nearest TCR peer: Coan Engineering LLC (0.0 TCR gap)

Read with this employer → · Industry book → · Illinois employers → · Look up another →

Borgwarner Transmissions System in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Borgwarner Transmissions System averages 1.6 TCR (31% of the Assembly line rebuilding of automotive, truck, and bus transmissions BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Borgwarner Transmissions System TCR series: 2018=3.5 · 2019=0.8 · 2020=0.7 · BLS 5.4

Where Borgwarner Transmissions System falls in its industry

320 Assembly line rebuilding of au establishments

Safer than 72% of graded establishments in this industry, whose median TCR is 2.9.

More dangerous than peersSafer than peers

Narrower to Illinois alone (the establishments it most directly competes with for workers and contracts): ranked #12 safest of 35 Assembly line rebuilding of au employers in Illinois.

Borgwarner Transmissions System (135 employees, TCR 1.6) among 29 same-industry peers, split at the industry median of 200 employees and a TCR of 2.9 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 01,0002,0003,0004,000 051015 Average employees Total Case Rate Borgwarner Transmissions System
Borgwarner Transmissions System (135 employees, TCR 1.6) among 29 same-industry peers, split at the industry median of 200 employees and a TCR of 2.9

Borgwarner Transmissions System has fewer employees than the Assembly line rebuilding of automotive, median and a lower injury rate than the industry's median TCR of 2.9. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2020 0.7 0.7 1 0 0
2019 0.8 0.0 1 0 0
2018 3.5 0.7 5 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

336350 · IL · Frankfort

320 Assembly line rebuilding of automotive, truck, and bus transmissions employers nationwide with a credible TCR · 22,804 rated employers in Illinois with headcount on file · 60 employers in Frankfort, IL · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Coan Engineering LLC 1.6 TCR
NAICS-TCR Allison Transmission Inc 1.7 TCR
NAICS-TCR Oerlikon FSUS Mequon 1.7 TCR
NAICS-TCR RWB - TSI 1.7 TCR
STATE-SIZE NG Joliet Reporting Center 135 FTE
STATE-SIZE Itasca, IL Office CS 135 FTE
STATE-SIZE Sherman Mechanical, Inc. 135 FTE
STATE-SIZE Chicago Plant 135 FTE
CITY-NEAR Nelson Tree Service, LLC 468 506 FTE
CITY-NEAR Nelson Tree Service LLC 359 FTE
CITY-NEAR Advantage Industrial Systems, LLC 293 FTE
CITY-NEAR Foodservice : FRANKFORT 250 FTE
NAT-TCR Comanche Station 1.6 TCR
NAT-TCR Acadiana Hotel Group, LLC. 1.6 TCR
NAT-TCR 0000000028 Quickchek Food Stores 1.6 TCR
NAT-TCR Headquarters 1.6 TCR
NAT-SIZE Vibra Hospital of Mahoning Valley, LLC d/b/a Vibra Hospital of Mahoning Valley 135 FTE
NAT-SIZE Performance Contractors, Inc. - ExxonMobil Refinery 135 FTE
NAT-SIZE Lueken's Village Foods- North 135 FTE
NAT-SIZE PAN 135 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2020, 2019, 2018. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.