Machine tools, metal forming, manufacturing · Illinois

Bourn & Koch LLC

Rockford, IL · ~78 workers · 4 years of OSHA Injury Tracking Application data.

C
Average Safety Record
3.6
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Bourn & Koch LLC runs at 111% of its industry's injury rate - about level with the typical Machine tools, metal forming, manufacturing workplace, earning a grade C.

Bourn & Koch LLC: 3.6 TCR = 111% of Machine tools, metal forming, manufacturing BLS 3.3 · 4y Form 300A (see methodology below)

Bourn & Koch LLC safety composite

Bourn & Koch LLC scores strongest on fatalities (safer than 50% of same-industry peers) and weakest on dart rate (safer than 39%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

D

44/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
D 3.65 per 100 workers

Safer than 45% of industry peers

DART rate
D 1.43 per 100 workers

Safer than 39% of industry peers

Fatalities
D 0

Safer than 50% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

TCR Δ

−7.8

2021→2024

Bourn & Koch LLC injury rate improved

Bourn & Koch LLC's TCR fell 7.8 from 9.2 in 2021 to 1.4 in 2024. Peak filing year was 2021 at 9.2 TCR. In 2024, DART was 0.39× this establishment's average TCR (severity share of cases).

2021=9.2 · 2022=2.6 · 2023=1.4 · 2024=1.4

OSHA ITA Form 300A scorecard

Establishment book 333517 · Rockford, IL ABOVE-IND · SMALL

Grade C · TCR 3.6 · 111% of ind

  • DART 1.4 DART
  • RANK #16/35
  • PHOTO TRUMPF Inc.
  • BOOK 4y book
  • INJ 10 inj
  • SIZE ~78 FTE

Nearest TCR peer: TRUMPF Inc. (0.0 TCR gap)

Read with this employer → · Industry book → · Illinois employers → · Look up another →

Bourn & Koch LLC in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Bourn & Koch LLC averages 3.6 TCR (111% of the Machine tools, metal forming, manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Bourn & Koch LLC TCR series: 2021=9.2 · 2022=2.6 · 2023=1.4 · 2024=1.4 · BLS 3.3

Where Bourn & Koch LLC falls in its industry

391 Machine tools, metal forming, establishments

Safer than 45% of graded establishments in this industry, whose median TCR is 3.4.

More dangerous than peersSafer than peers

Narrower to Illinois alone (the establishments it most directly competes with for workers and contracts): ranked #16 safest of 35 Machine tools, metal forming, employers in Illinois.

Bourn & Koch LLC (78 employees, TCR 3.6) among 29 same-industry peers, split at the industry median of 55 employees and a TCR of 3.4 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 0100200300 051015 Average employees Total Case Rate Bourn & Koch LLC
Bourn & Koch LLC (78 employees, TCR 3.6) among 29 same-industry peers, split at the industry median of 55 employees and a TCR of 3.4

Bourn & Koch LLC has more employees than the Machine tools, metal forming, manufactur median and a higher injury rate than the industry's median TCR of 3.4. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 1.4 1.4 1 0 0
2023 1.4 0.0 1 0 0
2022 2.6 2.6 2 0 0
2021 9.2 1.3 6 1 0

OSHA ITA peer cross-reference

Establishment peer ledger

333517 · IL · Rockford

391 Machine tools, metal forming, manufacturing employers nationwide with a credible TCR · 22,804 rated employers in Illinois with headcount on file · 405 employers in Rockford, IL · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR TRUMPF Inc. 3.6 TCR
NAICS-TCR Conway Plant 3.6 TCR
NAICS-TCR Greatbatch Medical 3.7 TCR
NAICS-TCR Englewood Operations 3.7 TCR
STATE-SIZE Bedford Grow LLC 78 FTE
STATE-SIZE Waukegan Station 78 FTE
STATE-SIZE Chicago West Tech 78 FTE
STATE-SIZE Corn Belt Energy Corporation 78 FTE
CITY-NEAR ILRKF - ROCKFORD AIR HUB 2,634 FTE
CITY-NEAR Swedish American Hospital - 4800 2,629 FTE
CITY-NEAR PCI Pharma Services Rockford 2,175 FTE
CITY-NEAR SwedishAmerican Hospital 1,855 FTE
NAT-TCR Standard Sales Company, LP - San Angelo, TX 3.6 TCR
NAT-TCR Amazon Retail LLC - MAF1 3.6 TCR
NAT-TCR Amazon.com Services LLC - WWI4 3.6 TCR
NAT-TCR Jefferson Industries Corporation 3.6 TCR
NAT-SIZE Air Capitol Delivery & Warehouse, LLC 78 FTE
NAT-SIZE Logan Square Enhanced Senior Living (PCH) 78 FTE
NAT-SIZE Amazon.com Services LLC - HDA8 78 FTE
NAT-SIZE DDT6 78 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2023, 2022, 2021. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.