Exhaust systems and parts, automotive, truck, and bus, manufacturing · Alabama

Boysen USA Alabama LLC.

Name: Boysen USA Alabama LLC. Workplace Safety Data
Creator: PlainSafetyScore
License: https://creativecommons.org/publicdomain/zero/1.0/

Vance, AL · ~184 workers · 2 years of OSHA Injury Tracking Application data.

Compiled by PlainSafetyScore · August 25, 2026

B
Good Safety Record: 4.0
Avg TCR: 5.4
Industry avg: 0
Fatalities

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The verdict

Boysen USA Alabama LLC. runs at 74% of its industry's injury rate - safer than the typical Exhaust systems and parts, automotive, truck, and bus, manufacturing workplace, earning a grade B.

Boysen USA Alabama LLC.: 4.0 TCR = 74% of Exhaust systems and parts, automotive, truck, and bus, manufacturing BLS 5.4 · 2y Form 300A (see methodology below)

Boysen USA Alabama LLC. safety composite

Boysen USA Alabama LLC. scores strongest on fatalities (safer than 51% of same-industry peers) and weakest on dart rate (safer than 28%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

37/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR): D 4.02 per 100 workers

Safer than 37% of industry peers
DART rate: F 2.94 per 100 workers

Safer than 28% of industry peers
Fatalities: D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

TCR Δ

−2.2

2022→2023

Boysen USA Alabama LLC. injury rate improved

Boysen USA Alabama LLC.'s TCR fell 2.2 from 5.1 in 2022 to 2.9 in 2023. Peak filing year was 2022 at 5.1 TCR. In 2023, DART was 0.73× this establishment's average TCR (severity share of cases).

2022=5.1 · 2023=2.9

OSHA ITA Form 300A scorecard

Establishment book 336390 · Vance, AL AT/BELOW-IND · MID

Grade B · TCR 4.0 · 74% of ind

DART 2.9 DART
RANK #22/36
PHOTO Mahle Industrial The…
BOOK 2y book
INJ 15 inj
SIZE ~184 FTE

Nearest TCR peer: Mahle Industrial Thermal Systems America, LP Main Plant (0.0 TCR gap)

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What this shows Boysen USA Alabama LLC. averages 4.0 TCR (74% of the Exhaust systems and parts, automotive, truck, and bus, manufacturing BLS benchmark).

Boysen USA Alabama LLC. TCR series: 2022=5.1 · 2023=2.9 · BLS 5.4

Where Boysen USA Alabama LLC. falls in its industry

772 Exhaust systems and parts, aut establishments

Safer than 37% of graded establishments in this industry, whose median TCR is 3.2.

Grade B

More dangerous than peersSafer than peers

Narrower to Alabama alone (the establishments it most directly competes with for workers and contracts): ranked #22 safest of 36 Exhaust systems and parts, aut employers in Alabama.

Boysen USA Alabama LLC. (184 employees, TCR 4.0) among 29 same-industry peers, split at the industry median of 154 employees and a TCR of 3.2

Boysen USA Alabama LLC. has more employees than the Exhaust systems and parts, automotive, t median and a higher injury rate than the industry's median TCR of 3.2. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year	TCR	DART	Injuries	Illnesses	Fatalities
2023	2.9	2.9	5	0	0
2022	5.1	4.6	10	0	0

OSHA ITA peer cross-reference

Establishment peer ledger

336390 · AL · Vance

772 Exhaust systems and parts, automotive, truck, and bus, manufacturing employers nationwide with a credible TCR · 7,418 rated employers in Alabama with headcount on file · 27 employers in Vance, AL · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel	Establishment	Place	Metric
NAICS-TCR	Mahle Industrial Thermal Systems America, LP Main Plant	BELMONT, MI	4.0 TCR
NAICS-TCR	Android Industries - Flint	FLINT, MI	4.0 TCR
NAICS-TCR	Creative Liquid Coatings, Inc. Nicholasville	NICHOLASVILLE, KY	4.0 TCR
NAICS-TCR	Stanley Muffler	EAST PRAIRIE, MO	4.0 TCR
STATE-SIZE	Dunn Building Company, LLC	BIRMINGHAM	184 FTE
STATE-SIZE	H.O. Weaver & Sons, Inc.	MOBILE	184 FTE
STATE-SIZE	Hiller Mobile	MOBILE	184 FTE
STATE-SIZE	Polyplex USA	DECATUR	184 FTE
CITY-NEAR	Mercedes Benz US. International	Vance	6,181 FTE
CITY-NEAR	Lear Corporation - Tuscaloosa	Vance	765 FTE
CITY-NEAR	Brose Tuscaloosa`	Vance	751 FTE
CITY-NEAR	Ard Logistics, LLC	Vance	563 FTE
NAT-TCR	Chick Workholding Solutions, Inc. @ 500 Keystone Drive	Warrendale, PA	4.0 TCR
NAT-TCR	4220 - Rio Piedras Pr Mdo (Costco Logistics) Merch Del	Rio Piedras, PR	4.0 TCR
NAT-TCR	Dept. of Transportation & Public Facilities (49)	Fairbanks, AK	4.0 TCR
NAT-TCR	Bay Shore ShopRite	Bay Shore, NY	4.0 TCR
NAT-SIZE	Hillside Logistics LLC dba Veterans Distribution of Chicago	Hillside, IL	184 FTE
NAT-SIZE	MC Plant	Carrollton, GA	184 FTE
NAT-SIZE	Better World Books -Mishawaka	Mishawaka, IN	184 FTE
NAT-SIZE	Western Region Sales Office	Englewood, CO	184 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2023, 2022. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.