Gear cutting and finishing machines, metalworking, manufacturing · Wisconsin

Butler Gear Enterprises

Butler, WI · ~21 workers · 5 years of OSHA Injury Tracking Application data.

C
Average Safety Record
3.1
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Butler Gear Enterprises runs at 94% of its industry's injury rate - about level with the typical Gear cutting and finishing machines, metalworking, manufacturing workplace, earning a grade C.

Butler Gear Enterprises: 3.1 TCR = 94% of Gear cutting and finishing machines, metalworking, manufacturing BLS 3.3 · 5y Form 300A (see methodology below)

Butler Gear Enterprises safety composite

Butler Gear Enterprises scores strongest on total case rate (tcr) (safer than 54% of same-industry peers) and weakest on dart rate (safer than 7%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

D

37/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
D 3.09 per 100 workers

Safer than 54% of industry peers

DART rate
F 5.69 per 100 workers

Safer than 7% of industry peers

Fatalities
D 0

Safer than 50% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rising injury rate

Butler Gear Enterprises: 0.0 → 5.7 TCR

Peak year 2023 @ 5.7 TCR · DART/TCR 1.84× in 2023

Butler Gear Enterprises's TCR rose 5.7 from 0.0 in 2017 to 5.7 in 2023. In 2023, DART was 1.84× this establishment's average TCR (severity share of cases).

OSHA ITA Form 300A scorecard

Establishment book 333517 · Butler, WI AT/BELOW-IND · SMALL

Grade C · TCR 3.1 · 94% of ind

  • DART 5.7 DART
  • RANK #15/33
  • PHOTO West Bend
  • BOOK 5y book
  • INJ 3 inj
  • SIZE ~21 FTE

Nearest TCR peer: West Bend (0.0 TCR gap)

Read with this employer → · Industry book → · Wisconsin employers → · Look up another →

Butler Gear Enterprises in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Butler Gear Enterprises averages 3.1 TCR (94% of the Gear cutting and finishing machines, metalworking, manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Butler Gear Enterprises TCR series: 2017=0 · 2018=4.9 · 2019=4.9 · 2022=0 · 2023=5.7 · BLS 3.3

Where Butler Gear Enterprises falls in its industry

391 Gear cutting and finishing mac establishments

Safer than 54% of graded establishments in this industry, whose median TCR is 3.4.

More dangerous than peersSafer than peers

Narrower to Wisconsin alone (the establishments it most directly competes with for workers and contracts): ranked #15 safest of 33 Gear cutting and finishing mac employers in Wisconsin.

Butler Gear Enterprises (21 employees, TCR 3.1) among 29 same-industry peers, split at the industry median of 55 employees and a TCR of 3.4 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 0100200300 051015 Average employees Total Case Rate Butler Gear Enterprises
Butler Gear Enterprises (21 employees, TCR 3.1) among 29 same-industry peers, split at the industry median of 55 employees and a TCR of 3.4

Butler Gear Enterprises has fewer employees than the Gear cutting and finishing machines, met median and a lower injury rate than the industry's median TCR of 3.4. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2023 5.7 5.7 1 0 0
2022 0.0 0.0 0 0 0
2019 4.9 4.9 1 0 0
2018 4.9 0.0 1 0 0
2017 0.0 0.0 0 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

333517 · WI · Butler

391 Gear cutting and finishing machines, metalworking, manufacturing employers nationwide with a credible TCR · 12,834 rated employers in Wisconsin with headcount on file · 33 employers in Butler, WI · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR West Bend 3.1 TCR
NAICS-TCR Dun-Rite Tool & Machine Co 3.1 TCR
NAICS-TCR Quantum Design, Inc. 3.1 TCR
NAICS-TCR Industrial Maintenance and Welding 3.1 TCR
STATE-SIZE Legacy Farms LLC 21 FTE
STATE-SIZE Westby 21 FTE
STATE-SIZE Inguran LLC (dba STgenetics-Vienna Farms) 21 FTE
STATE-SIZE ALL ENERGY SOLAR MADISON WI 21 FTE
CITY-NEAR Cargill Protein Butler 508 FTE
CITY-NEAR Grinds - Butler WI 433 FTE
CITY-NEAR Butler, WI Plant 432 FTE
CITY-NEAR WSEL - Butler 243 FTE
NAT-TCR Ambucare 3.1 TCR
NAT-TCR Coalescence NHB LLC 3.1 TCR
NAT-TCR Fox & Hearn, Inc. 3.1 TCR
NAT-TCR HPN Pine Square 3.1 TCR
NAT-SIZE Hollis Line Machine Company Inc. 21 FTE
NAT-SIZE TPI Yauco 21 FTE
NAT-SIZE Elk Grove Old Town Tap Depot 21 FTE
NAT-SIZE Jacksonville Plant 21 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2023, 2022, 2019, 2018, 2017. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.