Acetylene manufacturing · Kentucky

Carbide Industries LLC

Calvert City, KY · ~26 workers · 9 years of OSHA Injury Tracking Application data.

F
Failing Safety Record
6.8
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Carbide Industries LLC runs at 206% of its industry's injury rate - far more dangerous than the typical Acetylene manufacturing workplace, earning a grade F.

Carbide Industries LLC: 6.8 TCR = 206% of Acetylene manufacturing BLS 3.3 · 9y Form 300A (see methodology below)

Carbide Industries LLC safety composite

Carbide Industries LLC scores strongest on dart rate (safer than 73% of same-industry peers) and weakest on total case rate (tcr) (safer than 15%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

D

44/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
F 6.79 per 100 workers

Safer than 15% of industry peers

DART rate
C 0 per 100 workers

Safer than 73% of industry peers

Fatalities
D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

TCR Δ

−11.2

2016→2024

Carbide Industries LLC injury rate improved

Carbide Industries LLC's TCR fell 11.2 from 16.2 in 2016 to 5.0 in 2024. Peak filing year was 2018 at 16.8 TCR. In 2024, DART was 0× this establishment's average TCR (severity share of cases).

2016=16.2 · 2017=0.0 · 2018=16.8 · 2019=4.1 · 2020=0.0 · 2021=7.6 · 2022=3.9 · 2023=7.6 · 2024=5.0

OSHA ITA Form 300A scorecard

Establishment book 325120 · Calvert City, KY ABOVE-IND · SMALL

Grade F · TCR 6.8 · 206% of ind

  • DART 0.0 DART
  • RANK #8/12
  • PHOTO Linde Niagara Falls
  • BOOK 9y book
  • INJ 9 inj
  • SIZE ~26 FTE

Nearest TCR peer: Linde Niagara Falls (0.1 TCR gap)

Read with this employer → · Industry book → · Kentucky employers → · Look up another →

Carbide Industries LLC in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Carbide Industries LLC averages 6.8 TCR (206% of the Acetylene manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Carbide Industries LLC TCR series: 2016=16.2 · 2017=0 · 2018=16.8 · 2019=4.1 · 2020=0 · 2021=7.6 · 2022=3.9 · 2023=7.6 · 2024=5 · BLS 3.3

Where Carbide Industries LLC falls in its industry

295 Acetylene manufacturing establishments

Safer than 15% of graded establishments in this industry, whose median TCR is 1.9.

More dangerous than peersSafer than peers

Narrower to Kentucky alone (the establishments it most directly competes with for workers and contracts): ranked #8 safest of 12 Acetylene manufacturing employers in Kentucky.

Carbide Industries LLC (26 employees, TCR 6.8) among 29 same-industry peers, split at the industry median of 38 employees and a TCR of 1.9 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 020406080100120 051015 Average employees Total Case Rate Carbide Industries LLC
Carbide Industries LLC (26 employees, TCR 6.8) among 29 same-industry peers, split at the industry median of 38 employees and a TCR of 1.9

Carbide Industries LLC has fewer employees than the Acetylene manufacturing median and a higher injury rate than the industry's median TCR of 1.9. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 5.0 0.0 1 0 0
2023 7.6 0.0 2 0 0
2022 3.9 3.9 1 0 0
2021 7.6 0.0 2 0 0
2020 0.0 0.0 0 0 0
2019 4.1 0.0 0 1 0
2018 16.8 4.2 1 3 0
2017 0.0 0.0 0 0 0
2016 16.2 4.0 2 2 0

OSHA ITA peer cross-reference

Establishment peer ledger

325120 · KY · Calvert City

295 Acetylene manufacturing employers nationwide with a credible TCR · 7,805 rated employers in Kentucky with headcount on file · 41 employers in Calvert City, KY · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Linde Niagara Falls 6.7 TCR
NAICS-TCR OXARC, Inc.- PAS 7.0 TCR
NAICS-TCR HGI Louisville 6.6 TCR
NAICS-TCR Berwick Acetylene Plant 7.0 TCR
STATE-SIZE 830 Grassy Springs 26 FTE
STATE-SIZE 222-NiSource-Ashland KY-Service Cent 26 FTE
STATE-SIZE 3510 COLEMAN RD PADUCAH KY 26 FTE
STATE-SIZE INTEC Group LLC 26 FTE
CITY-NEAR ISP Chemicals, LLC an Ashland Company 513 FTE
CITY-NEAR Westlake Vinyl's Inc. 394 FTE
CITY-NEAR Calvert City 374 FTE
CITY-NEAR Arkema Inc. Calvert City Plant 257 FTE
NAT-TCR 90 Cafferty Road Operating Company, LP 6.8 TCR
NAT-TCR Rossi Building - Rear - Plant Maintenance 6.8 TCR
NAT-TCR Fire Department 6.8 TCR
NAT-TCR Rothenbuhler Cheesemakers, Inc. 6.8 TCR
NAT-SIZE Cobb South 298 26 FTE
NAT-SIZE DeForest 26 FTE
NAT-SIZE NEW Cooperative, Inc. - Vincent 26 FTE
NAT-SIZE Plant Services 26 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2023, 2022, 2021, 2020, 2019, 2018, 2017, 2016. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.