Flexible packaging, plastics film, manufacturing · Illinois

Carol Stream PD2

Carol Stream, IL · ~131 workers · 4 years of OSHA Injury Tracking Application data.

A
Excellent Safety Record
1.2
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Carol Stream PD2 runs at 37% of its industry's injury rate - far safer than the typical Flexible packaging, plastics film, manufacturing workplace, earning a grade A.

Carol Stream PD2: 1.2 TCR = 37% of Flexible packaging, plastics film, manufacturing BLS 3.3 · 4y Form 300A (see methodology below)

Carol Stream PD2 safety composite

Carol Stream PD2 scores strongest on total case rate (tcr) (safer than 79% of same-industry peers) and weakest on dart rate (safer than 34%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

C

56/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
B 1.21 per 100 workers

Safer than 79% of industry peers

DART rate
F 2.2 per 100 workers

Safer than 34% of industry peers

Fatalities
D 0

Safer than 50% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rising injury rate

Carol Stream PD2: 1.8 → 2.2 TCR

Peak year 2021 @ 2.2 TCR · DART/TCR 1.82× in 2021

Carol Stream PD2's TCR rose 0.4 from 1.8 in 2017 to 2.2 in 2021. In 2021, DART was 1.82× this establishment's average TCR (severity share of cases).

OSHA ITA Form 300A scorecard

Establishment book 326112 · Carol Stream, IL AT/BELOW-IND · MID

Grade A · TCR 1.2 · 37% of ind

  • DART 2.2 DART
  • RANK #7/35
  • PHOTO Novolex
  • BOOK 4y book
  • INJ 4 inj
  • SIZE ~131 FTE

Nearest TCR peer: Novolex (0.0 TCR gap)

Read with this employer → · Industry book → · Illinois employers → · Look up another →

Carol Stream PD2 in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Carol Stream PD2 averages 1.2 TCR (37% of the Flexible packaging, plastics film, manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Carol Stream PD2 TCR series: 2017=1.8 · 2019=0 · 2020=0.8 · 2021=2.2 · BLS 3.3

Where Carol Stream PD2 falls in its industry

396 Flexible packaging, plastics f establishments

Safer than 79% of graded establishments in this industry, whose median TCR is 2.4.

More dangerous than peersSafer than peers

Narrower to Illinois alone (the establishments it most directly competes with for workers and contracts): ranked #7 safest of 35 Flexible packaging, plastics f employers in Illinois.

Carol Stream PD2 (131 employees, TCR 1.2) among 29 same-industry peers, split at the industry median of 90 employees and a TCR of 2.4 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 0200400600 05101520 Average employees Total Case Rate Carol Stream PD2
Carol Stream PD2 (131 employees, TCR 1.2) among 29 same-industry peers, split at the industry median of 90 employees and a TCR of 2.4

Carol Stream PD2 has more employees than the Flexible packaging, plastics film, manuf median and a lower injury rate than the industry's median TCR of 2.4. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2021 2.2 2.2 2 0 0
2020 0.8 0.0 0 1 0
2019 0.0 0.0 0 0 0
2017 1.8 0.9 2 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

326112 · IL · Carol Stream

396 Flexible packaging, plastics film, manufacturing employers nationwide with a credible TCR · 22,804 rated employers in Illinois with headcount on file · 170 employers in Carol Stream, IL · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Novolex 1.2 TCR
NAICS-TCR Berry Global Inc. (TUOK Facility) 1.2 TCR
NAICS-TCR Bemis North America - RE&D 1.2 TCR
NAICS-TCR Plitek LLC 1.2 TCR
STATE-SIZE Department of Public Works 131 FTE
STATE-SIZE McHugh Enterprises Inc. 131 FTE
STATE-SIZE Brieser Construction 131 FTE
STATE-SIZE Alliance Glazing Technologies 131 FTE
CITY-NEAR Northwestern Medicine Regional Medical Group 2,151 FTE
CITY-NEAR American Litho, Inc. 1,657 FTE
CITY-NEAR 161275-CAROL STREAM IL P&DC 960 FTE
CITY-NEAR Hearthside Foods - Carol Stream 853 FTE
NAT-TCR Sanford Service Center 1.2 TCR
NAT-TCR Airtron Dayton 1.2 TCR
NAT-TCR US123: Jackson 294 - SG 1.2 TCR
NAT-TCR US015: Mobile 222 - SG 1.2 TCR
NAT-SIZE LVA 131 FTE
NAT-SIZE LEH 131 FTE
NAT-SIZE Specialty Coating and Laminating 131 FTE
NAT-SIZE Acura of Ocala 131 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2021, 2020, 2019, 2017. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.