Tubing, flexible metal, manufacturing · Illinois

Cast Aluminum Solutions

Name: Cast Aluminum Solutions Workplace Safety Data
Creator: PlainSafetyScore
License: https://creativecommons.org/publicdomain/zero/1.0/

Batatvia, IL · ~103 workers · 2 years of OSHA Injury Tracking Application data.

Compiled by PlainSafetyScore · August 25, 2026

C
Average Safety Record: 3.6
Avg TCR: 3.3
Industry avg: 0
Fatalities

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The verdict

Cast Aluminum Solutions runs at 110% of its industry's injury rate - about level with the typical Tubing, flexible metal, manufacturing workplace, earning a grade C.

Cast Aluminum Solutions: 3.6 TCR = 110% of Tubing, flexible metal, manufacturing BLS 3.3 · 2y Form 300A (see methodology below)

Cast Aluminum Solutions safety composite

Cast Aluminum Solutions scores strongest on total case rate (tcr) (safer than 60% of same-industry peers) and weakest on dart rate (safer than 36%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

49/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR): C 3.64 per 100 workers

Safer than 60% of industry peers
DART rate: D 2.82 per 100 workers

Safer than 36% of industry peers
Fatalities: D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Cast Aluminum Solutions held a steady TCR band

Cast Aluminum Solutions's TCR held near 0.2 from 3.5 in 2023 to 3.8 in 2024. In 2024, DART was 0.77× this establishment's average TCR (severity share of cases).

2023=3.5 · 2024=3.8

OSHA ITA Form 300A scorecard

Establishment book 332999 · Batatvia, IL ABOVE-IND · MID

Grade C · TCR 3.6 · 110% of ind

DART 2.8 DART
RANK #27/58
PHOTO EMF,INC.
BOOK 2y book
INJ 8 inj
SIZE ~103 FTE

Nearest TCR peer: EMF,INC. (0.0 TCR gap)

Read with this employer → · Industry book → · Illinois employers → · Look up another →

This site

3.6
EMF,INC.

3.6
Pennex Aluminu

3.6
ASC Engineered

3.6
Process Develo

3.6

What this shows Cast Aluminum Solutions averages 3.6 TCR (110% of the Tubing, flexible metal, manufacturing BLS benchmark).

Cast Aluminum Solutions TCR series: 2023=3.5 · 2024=3.8 · BLS 3.3

Where Cast Aluminum Solutions falls in its industry

827 Tubing, flexible metal, manufa establishments

Safer than 60% of graded establishments in this industry, whose median TCR is 4.5.

Grade C

More dangerous than peersSafer than peers

Narrower to Illinois alone (the establishments it most directly competes with for workers and contracts): ranked #27 safest of 58 Tubing, flexible metal, manufa employers in Illinois.

Cast Aluminum Solutions (103 employees, TCR 3.6) among 29 same-industry peers, split at the industry median of 67 employees and a TCR of 4.5

Cast Aluminum Solutions has more employees than the Tubing, flexible metal, manufacturing median and a lower injury rate than the industry's median TCR of 4.5. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year	TCR	DART	Injuries	Illnesses	Fatalities
2024	3.8	2.8	4	0	0
2023	3.5	3.5	4	0	0

OSHA ITA peer cross-reference

Establishment peer ledger

332999 · IL · Batatvia

827 Tubing, flexible metal, manufacturing employers nationwide with a credible TCR · 22,804 rated employers in Illinois with headcount on file · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel	Establishment	Place	Metric
NAICS-TCR	EMF,INC.	MERRITT ISLAND, FL	3.6 TCR
NAICS-TCR	Pennex Aluminum Company, LLC. (York Operations)	YORK, PA	3.6 TCR
NAICS-TCR	ASC Engineered Solutions-North Kingstown	NORTH KINGSTOWN, RI	3.6 TCR
NAICS-TCR	Process Development & Fabrication Inc.	BRAZIL, IN	3.6 TCR
STATE-SIZE	Maywood Tech Center	MAYWOOD	103 FTE
STATE-SIZE	Bellwood Reporting Center	BELLWOOD	103 FTE
STATE-SIZE	Allied Power Services - Exelon, Braidwood Station	BRACEVILLE	103 FTE
STATE-SIZE	Western Utility LLC	UNIVERSITY PARK, IL	103 FTE
NAT-TCR	Axis Engineering	Dundee, MI	3.6 TCR
NAT-TCR	Giant 363	Dundalk, MD	3.6 TCR
NAT-TCR	Professional Sunshine Roofing, Inc.	Orange City, FL	3.6 TCR
NAT-TCR	Coca-Cola Bottling of Winona	Winona, MN	3.6 TCR
NAT-SIZE	SEC Auto Transport, Inc.	Shelbyville, TN	103 FTE
NAT-SIZE	International Paper Middletown Container	Middletown, OH	103 FTE
NAT-SIZE	Capital Oaks Nursing and Rehabilitation Center, LLC.	Baton Rouge, LA	103 FTE
NAT-SIZE	The Beekman a Thompson Hotel	New York, NY	103 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2023. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.