Cushions, carpet and rug, urethane and other foam plastics (except polystrene), manufacturing · Kentucky

Derby Fabricating Solutions - Corporate

Louisville, KY · ~30 workers · 4 years of OSHA Injury Tracking Application data.

B
Good Safety Record
2.6
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Derby Fabricating Solutions - Corporate runs at 78% of its industry's injury rate - safer than the typical Cushions, carpet and rug, urethane and other foam plastics (except polystrene), manufacturing workplace, earning a grade B.

Derby Fabricating Solutions - Corporate: 2.6 TCR = 78% of Cushions, carpet and rug, urethane and other foam plastics (except polystrene), manufacturing BLS 3.3 · 4y Form 300A (see methodology below)

Derby Fabricating Solutions - Corporate safety composite

Derby Fabricating Solutions - Corporate scores strongest on dart rate (safer than 82% of same-industry peers) and weakest on fatalities (safer than 51%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

C

64/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
C 2.58 per 100 workers

Safer than 57% of industry peers

DART rate
B 0 per 100 workers

Safer than 82% of industry peers

Fatalities
D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

TCR Δ

−2.9

2017→2023

Derby Fabricating Solutions - Corporate injury rate improved

Derby Fabricating Solutions - Corporate's TCR fell 2.9 from 2.9 in 2017 to 0.0 in 2023. Peak filing year was 2022 at 4.3 TCR. In 2023, DART was 0× this establishment's average TCR (severity share of cases).

2017=2.9 · 2020=3.2 · 2022=4.3 · 2023=0.0

OSHA ITA Form 300A scorecard

Establishment book 326150 · Louisville, KY AT/BELOW-IND · SMALL

Grade B · TCR 2.6 · 78% of ind

  • DART 0.0 DART
  • RANK #7/10
  • PHOTO Barberton Ohio Plant
  • BOOK 4y book
  • INJ 3 inj
  • SIZE ~30 FTE

Nearest TCR peer: Barberton Ohio Plant (0.0 TCR gap)

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Derby Fabricating Solutions - Corporate in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Derby Fabricating Solutions - Corporate averages 2.6 TCR (78% of the Cushions, carpet and rug, urethane and other foam plastics (except polystrene), manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Derby Fabricating Solutions - Corporate TCR series: 2017=2.9 · 2020=3.2 · 2022=4.3 · 2023=0 · BLS 3.3

Where Derby Fabricating Solutions - Corporate falls in its industry

474 Cushions, carpet and rug, uret establishments

Safer than 57% of graded establishments in this industry, whose median TCR is 3.1.

More dangerous than peersSafer than peers

Narrower to Kentucky alone (the establishments it most directly competes with for workers and contracts): ranked #7 safest of 10 Cushions, carpet and rug, uret employers in Kentucky.

Derby Fabricating Solutions - Corporate (30 employees, TCR 2.6) among 29 same-industry peers, split at the industry median of 76 employees and a TCR of 3.1 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 050100150200250 051015 Average employees Total Case Rate Derby Fabricating Solutions - Corporate
Derby Fabricating Solutions - Corporate (30 employees, TCR 2.6) among 29 same-industry peers, split at the industry median of 76 employees and a TCR of 3.1

Derby Fabricating Solutions - Corporate has fewer employees than the Cushions, carpet and rug, urethane and o median and a lower injury rate than the industry's median TCR of 3.1. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2023 0.0 0.0 0 0 0
2022 4.3 0.0 1 0 0
2020 3.2 0.0 1 0 0
2017 2.9 0.0 1 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

326150 · KY · Louisville

474 Cushions, carpet and rug, urethane and other foam plastics (except polystrene), manufacturing employers nationwide with a credible TCR · 7,805 rated employers in Kentucky with headcount on file · 1,638 employers in Louisville, KY · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Barberton Ohio Plant 2.6 TCR
NAICS-TCR Future Foam Orlando 2.6 TCR
NAICS-TCR Foamcraft Inc. Indy 2.6 TCR
NAICS-TCR Pregis- Tupelo 2.5 TCR
STATE-SIZE Davis Brothers Farms 30 FTE
STATE-SIZE Homestead Family Farms 30 FTE
STATE-SIZE Hwy 60 30 FTE
STATE-SIZE LGE-KU Magnolia Compressor Station 30 FTE
CITY-NEAR Jefferson County Public Schools 18,524 FTE
CITY-NEAR KYGRA - WORLDPORT 11,933 FTE
CITY-NEAR WORLDPORT (KYGRA) 9,667 FTE
CITY-NEAR KTKY TRUCK 8,757 FTE
NAT-TCR Brackney inc. 2.6 TCR
NAT-TCR Champion Laboratories - Oil Plant 2.6 TCR
NAT-TCR Bancroft 2.6 TCR
NAT-TCR 823 - Ocala Recycling 2.6 TCR
NAT-SIZE Farmers Ag & Grain Supply, Inc 30 FTE
NAT-SIZE Biewer Logistics 30 FTE
NAT-SIZE Melrose Enterprises Ltd 30 FTE
NAT-SIZE Hydraulic Mudpumps Inc 30 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2023, 2022, 2020, 2017. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.