Rolling mill machinery and equipment, metalworking, manufacturing · Illinois

Design Corrugating

Name: Design Corrugating Workplace Safety Data
Creator: PlainSafetyScore
License: https://creativecommons.org/publicdomain/zero/1.0/

Taylorville, IL · ~36 workers · 3 years of OSHA Injury Tracking Application data.

Compiled by PlainSafetyScore · August 25, 2026

D
Poor Safety Record: 5.2
Avg TCR: 3.3
Industry avg: 0
Fatalities

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The verdict

Design Corrugating runs at 159% of its industry's injury rate - more dangerous than the typical Rolling mill machinery and equipment, metalworking, manufacturing workplace, earning a grade D.

Design Corrugating: 5.2 TCR = 159% of Rolling mill machinery and equipment, metalworking, manufacturing BLS 3.3 · 3y Form 300A (see methodology below)

Design Corrugating safety composite

Design Corrugating scores strongest on fatalities (safer than 51% of same-industry peers) and weakest on total case rate (tcr) (safer than 20%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

31/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR): F 5.24 per 100 workers

Safer than 20% of industry peers
DART rate: F 2.37 per 100 workers

Safer than 30% of industry peers
Fatalities: D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Design Corrugating held a steady TCR band

Design Corrugating's TCR held near 0.3 from 4.4 in 2016 to 4.7 in 2018. Peak filing year was 2017 at 6.6 TCR. In 2018, DART was 0.45× this establishment's average TCR (severity share of cases).

2016=4.4 · 2017=6.6 · 2018=4.7

OSHA ITA Form 300A scorecard

Establishment book 333519 · Taylorville, IL ABOVE-IND · SMALL

Grade D · TCR 5.2 · 159% of ind

DART 2.4 DART
RANK #9/12
PHOTO Jomar Machining and …
BOOK 3y book
INJ 7 inj
SIZE ~36 FTE

Nearest TCR peer: Jomar Machining and Fabricating, Inc. (0.0 TCR gap)

Read with this employer → · Industry book → · Illinois employers → · Look up another →

T & H Lemont,

5.4
Medart

5.3
This site

5.2
Jomar Machinin

5.2
Formtek Inc

5.2

What this shows Design Corrugating averages 5.2 TCR (159% of the Rolling mill machinery and equipment, metalworking, manufacturing BLS benchmark).

Design Corrugating TCR series: 2016=4.4 · 2017=6.6 · 2018=4.7 · BLS 3.3

Where Design Corrugating falls in its industry

114 Rolling mill machinery and equ establishments

Safer than 20% of graded establishments in this industry, whose median TCR is 2.7.

Grade D

More dangerous than peersSafer than peers

Narrower to Illinois alone (the establishments it most directly competes with for workers and contracts): ranked #9 safest of 12 Rolling mill machinery and equ employers in Illinois.

Design Corrugating (36 employees, TCR 5.2) among 29 same-industry peers, split at the industry median of 53 employees and a TCR of 2.7

Design Corrugating has fewer employees than the Rolling mill machinery and equipment, me median and a higher injury rate than the industry's median TCR of 2.7. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year	TCR	DART	Injuries
2018	4.7	2.4	2
2017	6.6	4.4	3
2016	4.4	2.2	2

OSHA ITA peer cross-reference

Establishment peer ledger

333519 · IL · Taylorville

114 Rolling mill machinery and equipment, metalworking, manufacturing employers nationwide with a credible TCR · 22,804 rated employers in Illinois with headcount on file · 33 employers in Taylorville, IL · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel	Establishment	Place	Metric
NAICS-TCR	Jomar Machining and Fabricating, Inc.	MIDDLEBURY, IN	5.2 TCR
NAICS-TCR	Medart	ELLWOOD CITY, PA	5.3 TCR
NAICS-TCR	Formtek Inc	CLINTON, ME	5.2 TCR
NAICS-TCR	T & H Lemont, Inc.	COUNTRYSIDE, IL	5.4 TCR
STATE-SIZE	Illinois Foundation Seed Inc- Harvard	HARVARD	36 FTE
STATE-SIZE	CHI Greenhouse LLC	ROCHELLE	36 FTE
STATE-SIZE	MT ERIE COMPLEX -EST	MT ERIE	36 FTE
STATE-SIZE	Malta	MALTA	36 FTE
CITY-NEAR	Taylorville Memorial Hospital	Taylorville	318 FTE
CITY-NEAR	Taylorville CUSD #3	Taylorville	293 FTE
CITY-NEAR	WM 343	Taylorville	280 FTE
CITY-NEAR	343	Taylorville	265 FTE
NAT-TCR	# 1 Cochran Volkswagen of South Hills	Pittsburgh, PA	5.2 TCR
NAT-TCR	Tmx2595 - West Florida Central Fumigation	Tampa, FL	5.2 TCR
NAT-TCR	Anniston	Anniston, AL	5.2 TCR
NAT-TCR	Cary (Ncrli)	Raleigh, NC	5.2 TCR
NAT-SIZE	Peru	Peru, NE	36 FTE
NAT-SIZE	Division JV15 - Patuxent River Fuels	Nas Patuxent River, MD	36 FTE
NAT-SIZE	McPherson T & M	Mcpherson, KS	36 FTE
NAT-SIZE	Petsmart Fulfillment Operations	Sparks, NV	36 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2018, 2017, 2016. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.