Meat Processed From Carcasses · Kansas
Emporia Plant
Emporia, KS · ~846 workers · 8 years of OSHA Injury Tracking Application data.
- F
- Failing Safety Record
- 10.2
- Avg TCR
- 3.3
- Industry avg
- 5
- Fatalities
The verdict
Emporia Plant runs at 310% of its industry's injury rate - far more dangerous than the typical Meat Processed From Carcasses workplace, earning a grade F.
- F
- Failing Safety Record
- 10.2
- avg TCR · per 100 workers
- 3.3
- industry benchmark (BLS)
- 5
- worker fatalities on record
Grade compares Emporia Plant's OSHA Total Case Rate of 10.2 to the Meat Processed From Carcasses BLS benchmark of 3.3 (310% of benchmark) across 8 years of Form 300A filings (2016–2024). <a href="/methodology">See methodology</a> for reporting-limitation caveats.
Injury rate over time
Emporia Plant's yearly Total Case Rate, against the 3.3 industry benchmark.
Where Emporia Plant falls in its industry
631 Meat Processed From Carcasses establishmentsSafer than 10% of graded establishments in this industry, whose median TCR is 4.4.
Narrower to Kansas alone (the establishments it most directly competes with for workers and contracts): ranked #15 safest of 15 Meat Processed From Carcasses employers in Kansas.
Trend analysis for Emporia Plant
Between 2017 and 2024, Emporia Plant's Total Case Rate improved from 5.4 to 2.3 recordable injuries per 100 full-time workers, a 58% decrease across 7 years of OSHA reporting.
The safest year on record was 2024, at a TCR of 2.3, while 2020 saw the highest rate, at 25.6, a spread of 23.4 points between the best and worst reporting years. That's a wide swing relative to the establishment's overall rate, worth checking the year-by-year table below for whether a single severe year is driving the average, rather than a sustained trend.
Summed across those 8 reporting years, Emporia Plant recorded 138 total injuries and illnesses and 5 fatalities. Readers comparing establishments should weigh the 8-year trend above alongside establishment size, since a larger workforce naturally accumulates more raw incidents even at a lower per-100-worker rate.
Verify This Employer with OSHA
The 138 injuries, 554 illnesses, and 5 fatalities shown on this page for Emporia Plant are sourced from its own 8 years of mandatory OSHA Form 300A summaries. Cross-check the underlying establishment record directly against the federal source, name, NAICS classification, recordable case totals, and inspection history are all searchable on OSHA's Establishment-Specific Injury and Illness Data system.
Verify on OSHA Establishment SearchSource: U.S. Department of Labor, OSHA Establishment-Specific Injury and Illness Data. NAICS 311612 - Meat Processed From Carcasses.
DART Rate, Transparent Calculation (2024)
What is the DART rate formula?
DART (Days Away, Restricted, or Transferred) is computed by OSHA as incidents × 200,000 ÷ hours worked. The 200,000-hour denominator equals roughly 100 full-time workers, which lets establishments of very different sizes be compared directly.
9 DART incidents × 200,000 ÷ 1,335,911 hours worked = 1.35 DART
Methodology: 29 CFR 1904, OSHA Form 300A recordkeeping
Cross-Validating Context, Establishment vs Industry vs State
| Benchmark | TCR | Source |
|---|---|---|
| Emporia Plant (this establishment) | 10.23 | OSHA ITA Form 300A, 8-year avg |
| Meats, fresh or chilled (except poultry and small game), frozen, made from purchased carcasses industry avg | 3.30 | BLS IIF, NAICS 311612 |
| Kansas state avg (all industries) | 4.51 | OSHA ITA, state-level rollup |
Industry benchmarks: Bureau of Labor Statistics, Injuries, Illnesses, and Fatalities (IIF) program
Reportable Incident Timeline
Year-by-year reportable incidents (recordable injuries + illnesses + fatalities) submitted by Emporia Plant to OSHA's Injury Tracking Application. Each row anchors to OSHA's inspection records search where you can pull the underlying inspection case numbers and citations for that establishment-year.
- 2024: 15 reportable incidents · 8 injuries, 7 illnesses, 0 fatalities - OSHA inspection records (case numbers)
- 2023: 21 reportable incidents · 10 injuries, 11 illnesses, 0 fatalities - OSHA inspection records (case numbers)
- 2022: 176 reportable incidents · 11 injuries, 165 illnesses, 0 fatalities - OSHA inspection records (case numbers)
- 2021: 108 reportable incidents · 17 injuries, 91 illnesses, 0 fatalities - OSHA inspection records (case numbers)
- 2020: 234 reportable incidents · 23 injuries, 206 illnesses, 5 fatalities - OSHA inspection records (case numbers)
- 2019: 48 reportable incidents · 22 injuries, 26 illnesses, 0 fatalities - OSHA inspection records (case numbers)
- 2018: 48 reportable incidents · 27 injuries, 21 illnesses, 0 fatalities - OSHA inspection records (case numbers)
- 2017: 47 reportable incidents · 20 injuries, 27 illnesses, 0 fatalities - OSHA inspection records (case numbers)
Source: OSHA Inspection Information System (IMIS) - inspection case-number records
Year-by-Year Safety Data
| Year | TCR | DART | Injuries | Illnesses | Fatalities |
|---|---|---|---|---|---|
| 2024 | 2.3 | 1.4 | 8 | 7 | 0 |
| 2023 | 3.0 | 1.3 | 10 | 11 | 0 |
| 2022 | 23.0 | 21.1 | 11 | 165 | 0 |
| 2021 | 12.6 | 11.2 | 17 | 91 | 0 |
| 2020 | 25.6 | 23.9 | 23 | 206 | 5 |
| 2019 | 5.0 | 3.6 | 22 | 26 | 0 |
| 2018 | 5.0 | 4.1 | 27 | 21 | 0 |
| 2017 | 5.4 | 4.3 | 20 | 27 | 0 |
What this grade means for you
Use this grade as a relative read on Emporia Plant's reported OSHA injury record versus its Meat Processed From Carcasses peers, not a verdict on whether any single site is safe today.
- At 310% of the Meat Processed From Carcasses benchmark, Emporia Plant reports more injuries than typical peers, ask specifically how the employer is reducing them. Know your rights
- Judge this record against the wider Meat Processed From Carcasses sector, where injury rates vary widely, before comparing it in isolation. See the industry
- Grades reflect 2016–2024 filings; check the latest establishment record straight from OSHA, or look up a different employer. Look up another
Safety grades reflect employers' self-reported OSHA Form 300A filings from 2016 to 2024 and can lag current conditions. A grade is not a guarantee that any specific workplace is safe or unsafe today. See our methodology and disclaimer.
Frequently Asked Questions
What is Emporia Plant's safety grade?
How many injuries has Emporia Plant reported?
Similar Employers
Matched by safety record across the industry, by workforce size within Kansas, and by nearby establishments in Emporia - a different peer set than the category browse links below.
Similar TCR (~10.2)
Similar size (~846 workers)
Read our methodology - how this data is sourced, computed, and verified.
Every figure and grade on PlainSafetyScore is computed directly from OSHA's published Injury Tracking Application data and BLS industry benchmarks, no number is typed in by an editor. See our editorial standards & corrections policy, the methodology behind these safety grades, or report a data error. Data current as of 2016-2024 OSHA ITA release.