Lead acid storage batteries manufacturing · Kansas

EnerSys Hays

Hays, KS · ~274 workers · 2 years of OSHA Injury Tracking Application data.

D
Poor Safety Record
6.0
Avg TCR
3.3
Industry avg
0
Fatalities
Subscribe to safety-record updates (RSS)

The verdict

EnerSys Hays runs at 182% of its industry's injury rate - more dangerous than the typical Lead acid storage batteries manufacturing workplace, earning a grade D.

EnerSys Hays: 6.0 TCR = 182% of Lead acid storage batteries manufacturing BLS 3.3 · 2y Form 300A (see methodology below)

EnerSys Hays safety composite

EnerSys Hays scores strongest on fatalities (safer than 51% of same-industry peers) and weakest on dart rate (safer than 8%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

F

22/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
F 6.02 per 100 workers

Safer than 15% of industry peers

DART rate
F 5.42 per 100 workers

Safer than 8% of industry peers

Fatalities
D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

EnerSys Hays held a steady TCR band

EnerSys Hays's TCR held near 0.3 from 5.9 in 2022 to 6.2 in 2023. In 2023, DART was 0.9× this establishment's average TCR (severity share of cases).

2022=5.9 · 2023=6.2

OSHA ITA Form 300A scorecard

Establishment book 335911 · Hays, KS ABOVE-IND · MID

Grade D · TCR 6.0 · 182% of ind

  • DART 5.4 DART
  • RANK #10/10
  • PHOTO BMZ USA Inc.
  • BOOK 2y book
  • INJ 32 inj
  • SIZE ~274 FTE

Nearest TCR peer: BMZ USA Inc. (0.2 TCR gap)

Read with this employer → · Industry book → · Kansas employers → · Look up another →

EnerSys Hays in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows EnerSys Hays averages 6.0 TCR (182% of the Lead acid storage batteries manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

EnerSys Hays TCR series: 2022=5.9 · 2023=6.2 · BLS 3.3

Where EnerSys Hays falls in its industry

161 Lead acid storage batteries ma establishments

Safer than 15% of graded establishments in this industry, whose median TCR is 2.1.

More dangerous than peersSafer than peers

Narrower to Kansas alone (the establishments it most directly competes with for workers and contracts): ranked #10 safest of 10 Lead acid storage batteries ma employers in Kansas.

EnerSys Hays (274 employees, TCR 6.0) among 29 same-industry peers, split at the industry median of 107 employees and a TCR of 2.1 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 02,0004,0006,0008,000 05101520 Average employees Total Case Rate EnerSys Hays
EnerSys Hays (274 employees, TCR 6.0) among 29 same-industry peers, split at the industry median of 107 employees and a TCR of 2.1

EnerSys Hays has more employees than the Lead acid storage batteries manufacturin median and a higher injury rate than the industry's median TCR of 2.1. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2023 6.2 5.4 17 0 0
2022 5.9 4.7 15 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

335911 · KS · Hays

161 Lead acid storage batteries manufacturing employers nationwide with a credible TCR · 5,228 rated employers in Kansas with headcount on file · 54 employers in Hays, KS · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR BMZ USA Inc. 6.2 TCR
NAICS-TCR 42 Eighty Four Dr 6.3 TCR
NAICS-TCR Ramcar Batteries Inc 6.3 TCR
NAICS-TCR Battery Builders, LLC 6.3 TCR
STATE-SIZE Towanda, KS 274 FTE
STATE-SIZE National Accounts Group 274 FTE
STATE-SIZE Olathe Ofc/Whse 274 FTE
STATE-SIZE Interim Healthcare of Kansas City 274 FTE
CITY-NEAR Hays Medical Center 1,343 FTE
CITY-NEAR WM 664 368 FTE
CITY-NEAR 664 362 FTE
CITY-NEAR Enersys Inc. Hays Kansas 235 FTE
NAT-TCR North America : Chiloquin 6.0 TCR
NAT-TCR Philadelphia Dirt Cheap 6.0 TCR
NAT-TCR NCH - Santa Rosa 6.0 TCR
NAT-TCR Ajax Turner Company, Incorporated 6.0 TCR
NAT-SIZE Market Basket #57 274 FTE
NAT-SIZE Schwan's Mama Rosa's, LLC 274 FTE
NAT-SIZE Timothy Place NFP - Park Place of Elmhurst 274 FTE
NAT-SIZE Praxis Savannah 274 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2023, 2022. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.