Polyurethane foam products manufacturing · Arizona

Flex Foam

Phoenix, AZ · ~69 workers · 3 years of OSHA Injury Tracking Application data.

F
Failing Safety Record
7.2
Avg TCR
3.3
Industry avg
1
Fatality
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The verdict

Flex Foam runs at 218% of its industry's injury rate - far more dangerous than the typical Polyurethane foam products manufacturing workplace, earning a grade F.

Flex Foam: 7.2 TCR = 218% of Polyurethane foam products manufacturing BLS 3.3 · 3y Form 300A (see methodology below)

Flex Foam safety composite

Flex Foam scores strongest on total case rate (tcr) (safer than 12% of same-industry peers) and weakest on fatalities (safer than 1%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

F

6/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
F 7.19 per 100 workers

Safer than 12% of industry peers

DART rate
F 8.87 per 100 workers

Safer than 4% of industry peers

Fatalities
F 1

Safer than 1% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rising injury rate

Flex Foam: 4.3 → 8.9 TCR

Peak year 2021 @ 8.9 TCR · DART/TCR 1.23× in 2021

Flex Foam's TCR rose 4.5 from 4.3 in 2017 to 8.9 in 2021. In 2021, DART was 1.23× this establishment's average TCR (severity share of cases).

OSHA ITA Form 300A scorecard

Establishment book 326150 · Phoenix, AZ ABOVE-IND · SMALL

Grade F · TCR 7.2 · 218% of ind

  • DART 8.9 DART
  • RANK #4/5
  • PHOTO TMP Technologies, Inc.
  • BOOK 3y book
  • INJ 11 inj
  • SIZE ~69 FTE

Nearest TCR peer: TMP Technologies, Inc. (0.0 TCR gap)

Read with this employer → · Industry book → · Arizona employers → · Look up another →

Flex Foam in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Flex Foam averages 7.2 TCR (218% of the Polyurethane foam products manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Flex Foam TCR series: 2017=4.3 · 2018=8.4 · 2021=8.9 · BLS 3.3

Where Flex Foam falls in its industry

474 Polyurethane foam products man establishments

Safer than 12% of graded establishments in this industry, whose median TCR is 3.1.

More dangerous than peersSafer than peers

Narrower to Arizona alone (the establishments it most directly competes with for workers and contracts): ranked #4 safest of 5 Polyurethane foam products man employers in Arizona.

Flex Foam (69 employees, TCR 7.2) among 29 same-industry peers, split at the industry median of 76 employees and a TCR of 3.1 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 050100150200250 051015 Average employees Total Case Rate Flex Foam
Flex Foam (69 employees, TCR 7.2) among 29 same-industry peers, split at the industry median of 76 employees and a TCR of 3.1

Flex Foam has fewer employees than the Polyurethane foam products manufacturing median and a higher injury rate than the industry's median TCR of 3.1. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2021 8.9 8.9 5 0 0
2018 8.4 0.0 3 0 0
2017 4.3 2.2 3 1 1

OSHA ITA peer cross-reference

Establishment peer ledger

326150 · AZ · Phoenix

474 Polyurethane foam products manufacturing employers nationwide with a credible TCR · 9,594 rated employers in Arizona with headcount on file · 2,630 employers in Phoenix, AZ · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR TMP Technologies, Inc. 7.2 TCR
NAICS-TCR Innocor Foam Technologies, LLC - Dubuque 7.2 TCR
NAICS-TCR Renosol Seating, LLC - Hebron 7.2 TCR
NAICS-TCR Foam Craft Inc. 7.3 TCR
STATE-SIZE Griffin Ranches, Inc. 69 FTE
STATE-SIZE TONOPAH PLANT 69 FTE
STATE-SIZE Goodyear Service Center 69 FTE
STATE-SIZE Desert Vista Concrete, LLC 69 FTE
CITY-NEAR Maricopa County 15,504 FTE
CITY-NEAR Phoenix Children's Hospital 7,575 FTE
CITY-NEAR All Company 6,261 FTE
CITY-NEAR 6403-64030500 6,153 FTE
NAT-TCR General Parts - Waukesha 7.2 TCR
NAT-TCR City of Greensboro Police 7.2 TCR
NAT-TCR Down To Earth Olive 7.2 TCR
NAT-TCR Saint Joseph Mercy Livingston Hospital 7.2 TCR
NAT-SIZE Police; Court; Code Enforcement 69 FTE
NAT-SIZE ISC-OH 69 FTE
NAT-SIZE Mission Electric Company 69 FTE
NAT-SIZE Dept. of Health & Social Services (37) 69 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2021, 2018, 2017. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.