Aircraft carrier catapults manufacturing · Tennessee

Flexial

Cookeville, TN · ~99 workers · 7 years of OSHA Injury Tracking Application data.

D
Poor Safety Record
6.6
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Flexial runs at 199% of its industry's injury rate - more dangerous than the typical Aircraft carrier catapults manufacturing workplace, earning a grade D.

Flexial: 6.6 TCR = 199% of Aircraft carrier catapults manufacturing BLS 3.3 · 7y Form 300A (see methodology below)

Flexial safety composite

Flexial scores strongest on fatalities (safer than 50% of same-industry peers) and weakest on total case rate (tcr) (safer than 11%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

F

33/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
F 6.57 per 100 workers

Safer than 11% of industry peers

DART rate
D 0.93 per 100 workers

Safer than 46% of industry peers

Fatalities
D 0

Safer than 50% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rising injury rate

Flexial: 1.9 → 2.8 TCR

Peak year 2023 @ 14.6 TCR · DART/TCR 0.14× in 2024

Flexial's TCR rose 0.9 from 1.9 in 2016 to 2.8 in 2024. Peak filing year was 2023 at 14.6 TCR. In 2024, DART was 0.14× this establishment's average TCR (severity share of cases).

OSHA ITA Form 300A scorecard

Establishment book 333999 · Cookeville, TN ABOVE-IND · SMALL

Grade D · TCR 6.6 · 199% of ind

  • DART 0.9 DART
  • RANK #8/8
  • PHOTO Midwest Purification…
  • BOOK 7y book
  • INJ 43 inj
  • SIZE ~99 FTE

Nearest TCR peer: Midwest Purification LLC (0.0 TCR gap)

Read with this employer → · Industry book → · Tennessee employers → · Look up another →

Flexial in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Flexial averages 6.6 TCR (199% of the Aircraft carrier catapults manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Flexial TCR series: 2016=1.9 · 2019=3.3 · 2020=6.7 · 2021=8.4 · 2022=8.3 · 2023=14.6 · 2024=2.8 · BLS 3.3

Where Flexial falls in its industry

242 Aircraft carrier catapults man establishments

Safer than 11% of graded establishments in this industry, whose median TCR is 2.5.

More dangerous than peersSafer than peers

Narrower to Tennessee alone (the establishments it most directly competes with for workers and contracts): ranked #8 safest of 8 Aircraft carrier catapults man employers in Tennessee.

Flexial (99 employees, TCR 6.6) among 29 same-industry peers, split at the industry median of 81 employees and a TCR of 2.5 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 02004006008001,000 0102030 Average employees Total Case Rate Flexial
Flexial (99 employees, TCR 6.6) among 29 same-industry peers, split at the industry median of 81 employees and a TCR of 2.5

Flexial has more employees than the Aircraft carrier catapults manufacturing median and a higher injury rate than the industry's median TCR of 2.5. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 2.8 0.9 3 0 0
2023 14.6 6.8 13 2 0
2022 8.3 2.8 7 2 0
2021 8.4 2.1 8 0 0
2020 6.7 1.9 7 0 0
2019 3.3 2.2 3 0 0
2016 1.9 0.0 2 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

333999 · TN · Cookeville

242 Aircraft carrier catapults manufacturing employers nationwide with a credible TCR · 10,743 rated employers in Tennessee with headcount on file · 135 employers in Cookeville, TN · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Midwest Purification LLC 6.5 TCR
NAICS-TCR MACHINE SHOP 6.7 TCR
NAICS-TCR Separators Inc. 6.7 TCR
NAICS-TCR REO Processing Inc 6.8 TCR
STATE-SIZE Paving & Grading 99 FTE
STATE-SIZE Engert LLC 99 FTE
STATE-SIZE Jackson Corn Mill 99 FTE
STATE-SIZE Wonton Food (Tennessee) Inc. 99 FTE
CITY-NEAR CSC -COPORATE SERVICE CENTER 974 FTE
CITY-NEAR Cookeville CSC 908 FTE
CITY-NEAR Cookeville CKV 4 855 FTE
CITY-NEAR PUTNAM COUNTY LOCAL GOVERNMENT 773 FTE
NAT-TCR Hillsdale County Road Commission 6.6 TCR
NAT-TCR East Coast Green Inc 6.6 TCR
NAT-TCR Heritage Hall Clintwood 6.6 TCR
NAT-TCR Evening Star Joinery 6.6 TCR
NAT-SIZE Trader Joe's 0711 Milwaukee 99 FTE
NAT-SIZE Miami Nursing Center 99 FTE
NAT-SIZE The Inn at Sarasota Bay Club 99 FTE
NAT-SIZE Columbia River Dairy LLC 99 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2023, 2022, 2021, 2020, 2019, 2016. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.