Employer · Michigan

Ford Flat Rock Assembly Plant

Flat Rock, MI · ~27 workers · 2 years of OSHA Injury Tracking Application data.

F
Failing Safety Record
6.1
Avg TCR
2.6
Industry avg
0
Fatalities
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The verdict

Ford Flat Rock Assembly Plant runs at 235% of its industry's injury rate - far more dangerous than the typical industry workplace, earning a grade F.

Ford Flat Rock Assembly Plant: 6.1 TCR = 235% of industry BLS 2.6 · 2y Form 300A (see methodology below)

Ford Flat Rock Assembly Plant safety composite

Ford Flat Rock Assembly Plant scores strongest on fatalities (safer than 51% of same-industry peers) and weakest on dart rate (safer than 16%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

F

25/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
F 6.1 per 100 workers

Safer than 17% of industry peers

DART rate
F 4.11 per 100 workers

Safer than 16% of industry peers

Fatalities
D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rising injury rate

Ford Flat Rock Assembly Plant: 4.0 → 8.2 TCR

Peak year 2024 @ 8.2 TCR · DART/TCR 0.67× in 2024

Ford Flat Rock Assembly Plant's TCR rose 4.3 from 4.0 in 2023 to 8.2 in 2024. In 2024, DART was 0.67× this establishment's average TCR (severity share of cases).

OSHA ITA Form 300A scorecard

Establishment book 561210 · Flat Rock, MI ABOVE-IND · SMALL

Grade F · TCR 6.1 · 235% of ind

  • DART 4.1 DART
  • RANK #24/29
  • PHOTO CBRE Deutsche Bank S…
  • BOOK 2y book
  • INJ 3 inj
  • SIZE ~27 FTE

Nearest TCR peer: CBRE Deutsche Bank Santa Ana (0.0 TCR gap)

Read with this employer → · Industry book → · Michigan employers → · Look up another →

Ford Flat Rock Assembly Plant in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Ford Flat Rock Assembly Plant averages 6.1 TCR (235% of the industry BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Ford Flat Rock Assembly Plant TCR series: 2023=4 · 2024=8.2 · BLS 2.6

Where Ford Flat Rock Assembly Plant falls in its industry

757 industry establishments

Safer than 17% of graded establishments in this industry, whose median TCR is 2.9.

More dangerous than peersSafer than peers

Narrower to Michigan alone (the establishments it most directly competes with for workers and contracts): ranked #24 safest of 29 industry employers in Michigan.

Ford Flat Rock Assembly Plant (27 employees, TCR 6.1) among 29 same-industry peers, split at the industry median of 55 employees and a TCR of 2.9 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 0200400600 051015 Average employees Total Case Rate Ford Flat Rock Assembly Plant
Ford Flat Rock Assembly Plant (27 employees, TCR 6.1) among 29 same-industry peers, split at the industry median of 55 employees and a TCR of 2.9

Ford Flat Rock Assembly Plant has fewer employees than the industry median and a higher injury rate than the industry's median TCR of 2.9. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 8.2 4.1 2 0 0
2023 4.0 4.0 1 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

561210 · MI · Flat Rock

757 industry employers nationwide with a credible TCR · 16,393 rated employers in Michigan with headcount on file · 17 employers in Flat Rock, MI · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR CBRE Deutsche Bank Santa Ana 6.1 TCR
NAICS-TCR Winnebago County 6.1 TCR
NAICS-TCR Qualcomm SD Janitorial Service 6.0 TCR
NAICS-TCR 0330 EAST TEXAS TREATMENT FACILITY 6.2 TCR
STATE-SIZE Badger Evergreen Nursery LLC 27 FTE
STATE-SIZE K Drive Greenhouse Co 27 FTE
STATE-SIZE Masterpiece Flower Company LLC - Merchandising (MO) 27 FTE
STATE-SIZE Luurtsema Sales Inc. 27 FTE
CITY-NEAR Flat Rock Assembly 2,326 FTE
CITY-NEAR Flat Rock Metal,Inc. 274 FTE
CITY-NEAR Meijer #278 244 FTE
CITY-NEAR 278 - Flat Rock MI 237 FTE
NAT-TCR Monroe S.D 6.1 TCR
NAT-TCR Dan Pilson Auto Center 6.1 TCR
NAT-TCR Dipietro Enterprises LLC 6.1 TCR
NAT-TCR Swaner Hardwood Co., Inc 6.1 TCR
NAT-SIZE Mbbs - Murrells Inlet 27 FTE
NAT-SIZE CLE 27 FTE
NAT-SIZE Florida Roof-Tech Corp Roofing Done Right Guaranteed 27 FTE
NAT-SIZE Jupiter Island Pools 27 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2023. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.