Adrenal medicinal preparations manufacturing · Illinois

Fresenius Kabi USA, LLC - Cornell Avenue Facility

Melrose Park, IL · ~138 workers · 6 years of OSHA Injury Tracking Application data.

B
Good Safety Record
2.5
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Fresenius Kabi USA, LLC - Cornell Avenue Facility runs at 77% of its industry's injury rate - safer than the typical Adrenal medicinal preparations manufacturing workplace, earning a grade B.

Fresenius Kabi USA, LLC - Cornell Avenue Facility: 2.5 TCR = 77% of Adrenal medicinal preparations manufacturing BLS 3.3 · 6y Form 300A (see methodology below)

Fresenius Kabi USA, LLC - Cornell Avenue Facility safety composite

Fresenius Kabi USA, LLC - Cornell Avenue Facility scores strongest on fatalities (safer than 50% of same-industry peers) and weakest on dart rate (safer than 16%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

F

31/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
F 2.55 per 100 workers

Safer than 32% of industry peers

DART rate
F 3.03 per 100 workers

Safer than 16% of industry peers

Fatalities
D 0

Safer than 50% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rising injury rate

Fresenius Kabi USA, LLC - Cornell Avenue Facility: 2.5 → 3.0 TCR

Peak year 2020 @ 3.3 TCR · DART/TCR 1.19× in 2022

Fresenius Kabi USA, LLC - Cornell Avenue Facility's TCR rose 0.6 from 2.5 in 2016 to 3.0 in 2022. Peak filing year was 2020 at 3.3 TCR. In 2022, DART was 1.19× this establishment's average TCR (severity share of cases).

OSHA ITA Form 300A scorecard

Establishment book 325412 · Melrose Park, IL AT/BELOW-IND · MID

Grade B · TCR 2.5 · 77% of ind

  • DART 3.0 DART
  • RANK #25/31
  • PHOTO Veranova - Devens
  • BOOK 6y book
  • INJ 19 inj
  • SIZE ~138 FTE

Nearest TCR peer: Veranova - Devens (0.0 TCR gap)

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Fresenius Kabi USA, LLC - Cornell Avenue Facility in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Fresenius Kabi USA, LLC - Cornell Avenue Facility averages 2.5 TCR (77% of the Adrenal medicinal preparations manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Fresenius Kabi USA, LLC - Cornell Avenue Facility TCR series: 2016=2.5 · 2017=1.9 · 2018=1.9 · 2019=2.7 · 2020=3.3 · 2022=3 · BLS 3.3

Where Fresenius Kabi USA, LLC - Cornell Avenue Facility falls in its industry

855 Adrenal medicinal preparations establishments

Safer than 32% of graded establishments in this industry, whose median TCR is 1.6.

More dangerous than peersSafer than peers

Narrower to Illinois alone (the establishments it most directly competes with for workers and contracts): ranked #25 safest of 31 Adrenal medicinal preparations employers in Illinois.

Fresenius Kabi USA, LLC - Cornell Avenue Facility (138 employees, TCR 2.5) among 29 same-industry peers, split at the industry median of 171 employees and a TCR of 1.6 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 01,0002,0003,0004,000 051015 Average employees Total Case Rate Fresenius Kabi USA, LLC - Cornell Avenue Facility
Fresenius Kabi USA, LLC - Cornell Avenue Facility (138 employees, TCR 2.5) among 29 same-industry peers, split at the industry median of 171 employees and a TCR of 1.6

Fresenius Kabi USA, LLC - Cornell Avenue Facility has fewer employees than the Adrenal medicinal preparations manufactu median and a higher injury rate than the industry's median TCR of 1.6. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2022 3.0 3.0 1 0 0
2020 3.3 2.5 3 1 0
2019 2.7 2.2 5 0 0
2018 1.9 1.9 3 0 0
2017 1.9 1.9 3 0 0
2016 2.5 2.5 4 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

325412 · IL · Melrose Park

855 Adrenal medicinal preparations manufacturing employers nationwide with a credible TCR · 22,804 rated employers in Illinois with headcount on file · 96 employers in Melrose Park, IL · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Veranova - Devens 2.5 TCR
NAICS-TCR Ins Nutra LLC 2.5 TCR
NAICS-TCR Novitium Pharma 2.5 TCR
NAICS-TCR Tris - Bldg. 2033 2.5 TCR
STATE-SIZE Wood Dale 138 FTE
STATE-SIZE Jendersee, Inc. 138 FTE
STATE-SIZE Elk Grove IL (Small) 138 FTE
STATE-SIZE Utility Concrete Products, LLC 138 FTE
CITY-NEAR Jewel Distribution DC 1,169 FTE
CITY-NEAR NAI-0032-0032-06651 FAC-06651-MELROSE PARK-IL 1,106 FTE
CITY-NEAR Gottlieb Memorial Hospital 923 FTE
CITY-NEAR Fresenius Kabi USA, LLC - Ruby Street Plant 714 FTE
NAT-TCR Ortronics Inc 2.5 TCR
NAT-TCR Bshsi Memorial Reg 2.5 TCR
NAT-TCR Villages of St Peters 2.5 TCR
NAT-TCR Harwood Complex 2.5 TCR
NAT-SIZE Dallas Vending 138 FTE
NAT-SIZE Ross Casting & Innovation LLC 138 FTE
NAT-SIZE Access Demolition Contracting, Inc. 138 FTE
NAT-SIZE 111480-Cheniere Ceinv 138 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2022, 2020, 2019, 2018, 2017, 2016. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.