Mattresses made from felt, foam rubber, urethane and similar materials · North Carolina

Future Foam Archdale Plant #18

Archdale, NC · ~148 workers · 2 years of OSHA Injury Tracking Application data.

C
Average Safety Record
3.2
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Future Foam Archdale Plant #18 runs at 97% of its industry's injury rate - about level with the typical Mattresses made from felt, foam rubber, urethane and similar materials workplace, earning a grade C.

Future Foam Archdale Plant #18: 3.2 TCR = 97% of Mattresses made from felt, foam rubber, urethane and similar materials BLS 3.3 · 2y Form 300A (see methodology below)

Future Foam Archdale Plant #18 safety composite

Future Foam Archdale Plant #18 scores strongest on total case rate (tcr) (safer than 61% of same-industry peers) and weakest on dart rate (safer than 42%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

D

52/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
C 3.21 per 100 workers

Safer than 61% of industry peers

DART rate
D 3.12 per 100 workers

Safer than 42% of industry peers

Fatalities
D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rising injury rate

Future Foam Archdale Plant #18: 0.8 → 5.6 TCR

Peak year 2020 @ 5.6 TCR · DART/TCR 0.97× in 2020

Future Foam Archdale Plant #18's TCR rose 4.8 from 0.8 in 2016 to 5.6 in 2020. In 2020, DART was 0.97× this establishment's average TCR (severity share of cases).

OSHA ITA Form 300A scorecard

Establishment book 337910 · Archdale, NC AT/BELOW-IND · MID

Grade C · TCR 3.2 · 97% of ind

  • DART 3.1 DART
  • RANK #6/12
  • PHOTO Simmons Fredericksburg
  • BOOK 2y book
  • INJ 10 inj
  • SIZE ~148 FTE

Nearest TCR peer: Simmons Fredericksburg (0.0 TCR gap)

Read with this employer → · Industry book → · North Carolina employers → · Look up another →

Future Foam Archdale Plant #18 in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Future Foam Archdale Plant #18 averages 3.2 TCR (97% of the Mattresses made from felt, foam rubber, urethane and similar materials BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Future Foam Archdale Plant #18 TCR series: 2016=0.8 · 2020=5.6 · BLS 3.3

Where Future Foam Archdale Plant #18 falls in its industry

160 Mattresses made from felt, foa establishments

Safer than 61% of graded establishments in this industry, whose median TCR is 3.8.

More dangerous than peersSafer than peers

Narrower to North Carolina alone (the establishments it most directly competes with for workers and contracts): ranked #6 safest of 12 Mattresses made from felt, foa employers in North Carolina.

Future Foam Archdale Plant #18 (148 employees, TCR 3.2) among 29 same-industry peers, split at the industry median of 106 employees and a TCR of 3.8 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 0200400600800 05101520 Average employees Total Case Rate Future Foam Archdale Plant #18
Future Foam Archdale Plant #18 (148 employees, TCR 3.2) among 29 same-industry peers, split at the industry median of 106 employees and a TCR of 3.8

Future Foam Archdale Plant #18 has more employees than the Mattresses made from felt, foam rubber, median and a lower injury rate than the industry's median TCR of 3.8. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2020 5.6 3.1 9 0 0
2016 0.8 0.8 1 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

337910 · NC · Archdale

160 Mattresses made from felt, foam rubber, urethane and similar materials employers nationwide with a credible TCR · 16,981 rated employers in North Carolina with headcount on file · 28 employers in Archdale, NC · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Simmons Fredericksburg 3.2 TCR
NAICS-TCR Serta Simmons Bedding 3.2 TCR
NAICS-TCR Mt. Top - PA 3.2 TCR
NAICS-TCR Southerland, Oklahoma Plant 3.3 TCR
STATE-SIZE Amcor Rigid Packaging 148 FTE
STATE-SIZE Siemens Energy Inc 148 FTE
STATE-SIZE Ferebee Corporation 148 FTE
STATE-SIZE Riley Power Group, LLC 148 FTE
CITY-NEAR AceAvant Concrete Const. Co. Inc 315 FTE
CITY-NEAR Hafele America Co. 304 FTE
CITY-NEAR WHSE 30 174 FTE
CITY-NEAR Jowat Corporation 170 FTE
NAT-TCR Triborough Scaffolding & Hoisting, Inc. 3.2 TCR
NAT-TCR Soults Pump 3.2 TCR
NAT-TCR Bedford 3.2 TCR
NAT-TCR MPM - New Smynra Beach 3.2 TCR
NAT-SIZE River City Center 148 FTE
NAT-SIZE Haliburton International Foods 148 FTE
NAT-SIZE Wastewater Division 148 FTE
NAT-SIZE Enterprise-5499 148 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2020, 2016. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.