Ethanol Manufacturing · Illinois
Green Plains Madison LLC
Madison, IL · ~55 workers · 9 years of OSHA Injury Tracking Application data.
- B
- Good Safety Record
- 2.3
- Avg TCR
- 3.3
- Industry avg
- 0
- Fatalities
The verdict
Green Plains Madison LLC runs at 71% of its industry's injury rate - safer than the typical Ethanol Manufacturing workplace, earning a grade B.
Green Plains Madison LLC: 2.3 TCR = 71% of Ethanol Manufacturing BLS 3.3 · 9y Form 300A (see methodology below)
Green Plains Madison LLC safety composite
Green Plains Madison LLC scores strongest on total case rate (tcr) (safer than 64% of same-industry peers) and weakest on dart rate (safer than 45%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).
54/100
Percentile-weighted across 3 of 3 measures
- Total Case Rate (TCR)
- C 2.33 per 100 workers
Safer than 64% of industry peers
- DART rate
- D 1.6 per 100 workers
Safer than 45% of industry peers
- Fatalities
- D 0
Safer than 51% of industry peers
Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).
Rising injury rate
Green Plains Madison LLC: 0.0 → 3.2 TCR
Peak year 2021 @ 7.2 TCR · DART/TCR 0.69× in 2024
Green Plains Madison LLC's TCR rose 3.2 from 0.0 in 2016 to 3.2 in 2024. Peak filing year was 2021 at 7.2 TCR. In 2024, DART was 0.69× this establishment's average TCR (severity share of cases).
OSHA ITA Form 300A scorecard
Establishment book 325193 · Madison, IL AT/BELOW-IND · SMALL
Grade B · TCR 2.3 · 71% of ind
- DART 1.6 DART
- RANK #6/11
- PHOTO POET Biorefining - L…
- BOOK 9y book
- INJ 11 inj
- SIZE ~55 FTE
Nearest TCR peer: POET Biorefining - Laddonia, LLC (0.0 TCR gap)
Read with this employer → · Industry book → · Illinois employers → · Look up another →
Green Plains Madison LLC in the TCR neighbourhood
Average Total Case Rate among this establishment and nearest same-industry peers
- This site
Green Plains Madison LLC
2.3 TCR
- POET Biorefini
POET Biorefining - Laddonia, LLC
2.3 TCR
- Annawan (RF)
Annawan (RF)
2.3 TCR
- The Andersons
The Andersons Marathon Holdings LLC - Albion
2.3 TCR
- POET Biorefini
POET Biorefining Gowrie
2.3 TCR
What this shows Green Plains Madison LLC averages 2.3 TCR (71% of the Ethanol Manufacturing BLS benchmark).
Green Plains Madison LLC TCR series: 2016=0 · 2017=3.4 · 2018=3.5 · 2019=0 · 2020=2 · 2021=7.2 · 2022=1.8 · 2023=0 · 2024=3.2 · BLS 3.3
Where Green Plains Madison LLC falls in its industry
228 Ethanol Manufacturing establishmentsSafer than 64% of graded establishments in this industry, whose median TCR is 3.0.
Narrower to Illinois alone (the establishments it most directly competes with for workers and contracts): ranked #6 safest of 11 Ethanol Manufacturing employers in Illinois.
Green Plains Madison LLC has more employees than the Ethanol Manufacturing median and a lower injury rate than the industry's median TCR of 3.0. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.
Year-by-Year Safety Data
| Year | TCR | DART | Injuries | Illnesses | Fatalities |
|---|---|---|---|---|---|
| 2024 | 3.2 | 1.6 | 2 | 0 | 0 |
| 2023 | 0.0 | 0.0 | 0 | 0 | 0 |
| 2022 | 1.8 | 0.0 | 1 | 0 | 0 |
| 2021 | 7.2 | 1.8 | 4 | 0 | 0 |
| 2020 | 2.0 | 2.0 | 1 | 0 | 0 |
| 2019 | 0.0 | 0.0 | 0 | 0 | 0 |
| 2018 | 3.5 | 1.8 | 2 | 0 | 0 |
| 2017 | 3.4 | 1.7 | 1 | 1 | 0 |
| 2016 | 0.0 | 0.0 | 0 | 0 | 0 |
OSHA ITA peer cross-reference
Establishment peer ledger
325193 · IL · Madison
228 Ethanol Manufacturing employers nationwide with a credible TCR · 22,804 rated employers in Illinois with headcount on file · 19 employers in Madison, IL · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.
| Rel | Establishment | Metric |
|---|---|---|
| NAICS-TCR | POET Biorefining - Laddonia, LLC | 2.3 TCR |
| NAICS-TCR | Annawan (RF) | 2.3 TCR |
| NAICS-TCR | The Andersons Marathon Holdings LLC - Albion | 2.3 TCR |
| NAICS-TCR | POET Biorefining Gowrie | 2.3 TCR |
| STATE-SIZE | Illinois | 55 FTE |
| STATE-SIZE | 0G6 - Gas Storage | 55 FTE |
| STATE-SIZE | BS&T Construction | 55 FTE |
| STATE-SIZE | JOSCO Construction Services, Inc | 55 FTE |
| CITY-NEAR | Maverick Transportation, LLC - Madison, IL | 105 FTE |
| CITY-NEAR | MAGNESIUM ELEKTRON NORTH AMERICA INC | 99 FTE |
| CITY-NEAR | 223 - Madison West | 90 FTE |
| CITY-NEAR | Interco Trading Company | 82 FTE |
| NAT-TCR | Barney & Dickenson Inc | 2.3 TCR |
| NAT-TCR | Enterprise Electronics Corporation | 2.3 TCR |
| NAT-TCR | Durham & Sons, Inc. | 2.3 TCR |
| NAT-TCR | Unitex 155 Mount Vernon | 2.3 TCR |
| NAT-SIZE | The Fresh Market 216 | 55 FTE |
| NAT-SIZE | The Fresh Market 106 | 55 FTE |
| NAT-SIZE | The Fresh Market 083 | 55 FTE |
| NAT-SIZE | Nil9Ventures, Inc | 55 FTE |
Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →
Read our methodology - how this data is sourced, computed, and verified.