Aluminum castings (except die-castings), unfinished, manufacturing · Kentucky

Henderson County Plant

Name: Henderson County Plant Workplace Safety Data
Creator: PlainSafetyScore
License: https://creativecommons.org/publicdomain/zero/1.0/

Robards, KY · ~49 workers · 2 years of OSHA Injury Tracking Application data.

Compiled by PlainSafetyScore · August 25, 2026

A
Excellent Safety Record: 1.1
Avg TCR: 3.3
Industry avg: 0
Fatalities

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The verdict

Henderson County Plant runs at 32% of its industry's injury rate - far safer than the typical Aluminum castings (except die-castings), unfinished, manufacturing workplace, earning a grade A.

Henderson County Plant: 1.1 TCR = 32% of Aluminum castings (except die-castings), unfinished, manufacturing BLS 3.3 · 2y Form 300A (see methodology below)

Henderson County Plant safety composite

Henderson County Plant scores strongest on total case rate (tcr) (safer than 97% of same-industry peers) and weakest on fatalities (safer than 52%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

83/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR): A 1.05 per 100 workers

Safer than 97% of industry peers
DART rate: B 0 per 100 workers

Safer than 89% of industry peers
Fatalities: D 0

Safer than 52% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rising injury rate

Henderson County Plant: 0.0 → 2.1 TCR

Peak year 2017 @ 2.1 TCR · DART/TCR 0× in 2017

Henderson County Plant's TCR rose 2.1 from 0.0 in 2016 to 2.1 in 2017. In 2017, DART was 0× this establishment's average TCR (severity share of cases).

OSHA ITA Form 300A scorecard

Establishment book 331524 · Robards, KY AT/BELOW-IND · SMALL

Grade A · TCR 1.1 · 32% of ind

DART 0.0 DART
RANK P97
PHOTO ZBL KING MODEL LLC
BOOK 2y book
INJ 1 inj
SIZE ~49 FTE

Nearest TCR peer: ZBL KING MODEL LLC (0.0 TCR gap)

Read with this employer → · Industry book → · Kentucky employers → · Look up another →

Talladega Patt

1.3
Calphalon - Ma

1.3
AMG Aluminum N

1.2
This site

1.1
ZBL KING MODEL

1.1

What this shows Henderson County Plant averages 1.1 TCR (32% of the Aluminum castings (except die-castings), unfinished, manufacturing BLS benchmark).

Henderson County Plant TCR series: 2016=0 · 2017=2.1 · BLS 3.3

Where Henderson County Plant falls in its industry

156 Aluminum castings (except die- establishments

Safer than 97% of graded establishments in this industry, whose median TCR is 7.0.

Grade A

More dangerous than peersSafer than peers

Henderson County Plant (49 employees, TCR 1.1) among 29 same-industry peers, split at the industry median of 74 employees and a TCR of 7.0

Henderson County Plant has fewer employees than the Aluminum castings (except die-castings), median and a lower injury rate than the industry's median TCR of 7.0. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year	TCR	DART	Injuries	Illnesses	Fatalities
2017	2.1	0.0	1	0	0
2016	0.0	0.0	0	0	0

OSHA ITA peer cross-reference

Establishment peer ledger

331524 · KY · Robards

156 Aluminum castings (except die-castings), unfinished, manufacturing employers nationwide with a credible TCR · 7,805 rated employers in Kentucky with headcount on file · 13 employers in Robards, KY · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel	Establishment	Place	Metric
NAICS-TCR	ZBL KING MODEL LLC	CHARLOTTE, NC	1.1 TCR
NAICS-TCR	AMG Aluminum North America	ROBARDS, KY	1.2 TCR
NAICS-TCR	Talladega Pattern and Aluminum Works, Inc.	TALLADEGA, AL	1.3 TCR
NAICS-TCR	Calphalon - Manufacturing Facility	PERRYSBURG, OH	1.3 TCR
STATE-SIZE	Fleming-Mason Energy Cooperative	FLEMINGSBURG	49 FTE
STATE-SIZE	Northern Kentucky Water District Ft Thomas Treatment Plant	FT THOMAS	49 FTE
STATE-SIZE	System Operations Center	HENDERSON	49 FTE
STATE-SIZE	Parco Constructors Group, LLC	LOUISVILLE	49 FTE
CITY-NEAR	Robards Plant	Robards	1,260 FTE
CITY-NEAR	Century Aluminum Sebree LLC	Robards	578 FTE
CITY-NEAR	4-Star Distribution Center	Robards	268 FTE
CITY-NEAR	Sebree Station	Robards	170 FTE
NAT-TCR	McDonough Construction Rentals, Inc	Houston, TX	1.1 TCR
NAT-TCR	MS - Fairbanks, AK - 5FTWA	Fairbanks, AK	1.1 TCR
NAT-TCR	Stevedoring	Cranford, NJ	1.1 TCR
NAT-TCR	SP Richards HQ	Smyrna, GA	1.1 TCR
NAT-SIZE	AAA Worldwide Transportation	Clinton, NJ	49 FTE
NAT-SIZE	Village of Elk Rapids	Elk Rapids, MI	49 FTE
NAT-SIZE	AKA Tree Removal	Buford, GA	49 FTE
NAT-SIZE	N and R of Mansfield LLC	Mansfield, MO	49 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2017, 2016. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.