Aluminum bar made in integrated secondary smelting and extruding mills · Arizona

Hydro - Phoenix

Phoenix, AZ · ~263 workers · 3 years of OSHA Injury Tracking Application data.

A
Excellent Safety Record
1.3
Avg TCR
3.3
Industry avg
1
Fatality
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The verdict

Hydro - Phoenix runs at 40% of its industry's injury rate - far safer than the typical Aluminum bar made in integrated secondary smelting and extruding mills workplace, earning a grade A.

Hydro - Phoenix: 1.3 TCR = 40% of Aluminum bar made in integrated secondary smelting and extruding mills BLS 3.3 · 3y Form 300A (see methodology below)

Hydro - Phoenix safety composite

Hydro - Phoenix scores strongest on total case rate (tcr) (safer than 79% of same-industry peers) and weakest on fatalities (safer than 1%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

C

56/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
B 1.33 per 100 workers

Safer than 79% of industry peers

DART rate
C 0.38 per 100 workers

Safer than 69% of industry peers

Fatalities
F 1

Safer than 1% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Hydro - Phoenix held a steady TCR band

Hydro - Phoenix's TCR held near 0.2 from 1.0 in 2016 to 0.8 in 2018. Peak filing year was 2017 at 2.2 TCR. In 2018, DART was 0.29× this establishment's average TCR (severity share of cases).

2016=1.0 · 2017=2.2 · 2018=0.8

OSHA ITA Form 300A scorecard

Establishment book 331318 · Phoenix, AZ AT/BELOW-IND · MID

Grade A · TCR 1.3 · 40% of ind

  • DART 0.4 DART
  • RANK #2/10
  • PHOTO Bonnell Aluminum (Ni…
  • BOOK 3y book
  • INJ 11 inj
  • SIZE ~263 FTE

Nearest TCR peer: Bonnell Aluminum (Niles), LLC (0.0 TCR gap)

Read with this employer → · Industry book → · Arizona employers → · Look up another →

Hydro - Phoenix in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Hydro - Phoenix averages 1.3 TCR (40% of the Aluminum bar made in integrated secondary smelting and extruding mills BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Hydro - Phoenix TCR series: 2016=1 · 2017=2.2 · 2018=0.8 · BLS 3.3

Where Hydro - Phoenix falls in its industry

204 Aluminum bar made in integrate establishments

Safer than 79% of graded establishments in this industry, whose median TCR is 2.9.

More dangerous than peersSafer than peers

Narrower to Arizona alone (the establishments it most directly competes with for workers and contracts): ranked #2 safest of 10 Aluminum bar made in integrate employers in Arizona.

Hydro - Phoenix (263 employees, TCR 1.3) among 29 same-industry peers, split at the industry median of 144 employees and a TCR of 2.9 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 0100200300400 05101520 Average employees Total Case Rate Hydro - Phoenix
Hydro - Phoenix (263 employees, TCR 1.3) among 29 same-industry peers, split at the industry median of 144 employees and a TCR of 2.9

Hydro - Phoenix has more employees than the Aluminum bar made in integrated secondar median and a lower injury rate than the industry's median TCR of 2.9. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2018 0.8 0.4 1 1 0
2017 2.2 1.1 6 0 1
2016 1.0 0.8 4 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

331318 · AZ · Phoenix

204 Aluminum bar made in integrated secondary smelting and extruding mills employers nationwide with a credible TCR · 9,594 rated employers in Arizona with headcount on file · 2,630 employers in Phoenix, AZ · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Bonnell Aluminum (Niles), LLC 1.3 TCR
NAICS-TCR Kaiser Aluminum Fabricated Products 1.3 TCR
NAICS-TCR Hydro Delhi 1.3 TCR
NAICS-TCR Forte Power Systems 1.3 TCR
STATE-SIZE E&K of Phoenix, Inc. 263 FTE
STATE-SIZE Plant WQ 263 FTE
STATE-SIZE Ball Beverage Pkg 159 Glendale 263 FTE
STATE-SIZE SANDS MOTOR COMPANY 263 FTE
CITY-NEAR Maricopa County 15,504 FTE
CITY-NEAR Phoenix Children's Hospital 7,575 FTE
CITY-NEAR All Company 6,261 FTE
CITY-NEAR 6403-64030500 6,153 FTE
NAT-TCR Plastics One, Inc 1.3 TCR
NAT-TCR Seifert Welding 1.3 TCR
NAT-TCR Shopko Store #2 (Green Bay, WI (Ashwaubenon)) 1.3 TCR
NAT-TCR ChromaScape Ohio 1.3 TCR
NAT-SIZE Bonduelle USA, Inc. Brockport plant 263 FTE
NAT-SIZE Crowley County 263 FTE
NAT-SIZE District 9 263 FTE
NAT-SIZE Sanford Branch 263 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2018, 2017, 2016. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.