Barley, malt, manufacturing · Wisconsin

Insta Grains

Chilton, WI · ~34 workers · 4 years of OSHA Injury Tracking Application data.

B
Good Safety Record
1.7
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Insta Grains runs at 51% of its industry's injury rate - safer than the typical Barley, malt, manufacturing workplace, earning a grade B.

Insta Grains: 1.7 TCR = 51% of Barley, malt, manufacturing BLS 3.3 · 4y Form 300A (see methodology below)

Insta Grains safety composite

Insta Grains scores strongest on total case rate (tcr) (safer than 85% of same-industry peers) and weakest on dart rate (safer than 24%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

C

55/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
B 1.68 per 100 workers

Safer than 85% of industry peers

DART rate
F 3.31 per 100 workers

Safer than 24% of industry peers

Fatalities
D 0

Safer than 52% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rising injury rate

Insta Grains: 0.0 → 3.3 TCR

Peak year 2018 @ 3.4 TCR · DART/TCR 1.97× in 2024

Insta Grains's TCR rose 3.3 from 0.0 in 2017 to 3.3 in 2024. Peak filing year was 2018 at 3.4 TCR. In 2024, DART was 1.97× this establishment's average TCR (severity share of cases).

OSHA ITA Form 300A scorecard

Establishment book 311213 · Chilton, WI AT/BELOW-IND · SMALL

Grade B · TCR 1.7 · 51% of ind

  • DART 3.3 DART
  • RANK #1/8
  • PHOTO Malteurop Great Falls
  • BOOK 4y book
  • INJ 2 inj
  • SIZE ~34 FTE

Nearest TCR peer: Malteurop Great Falls (0.0 TCR gap)

Read with this employer → · Industry book → · Wisconsin employers → · Look up another →

Insta Grains in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Insta Grains averages 1.7 TCR (51% of the Barley, malt, manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Insta Grains TCR series: 2017=0 · 2018=3.4 · 2023=0 · 2024=3.3 · BLS 3.3

Where Insta Grains falls in its industry

27 Barley, malt, manufacturing establishments

Safer than 85% of graded establishments in this industry, whose median TCR is 3.7.

More dangerous than peersSafer than peers

Narrower to Wisconsin alone (the establishments it most directly competes with for workers and contracts): ranked #1 safest of 8 Barley, malt, manufacturing employers in Wisconsin.

Insta Grains (34 employees, TCR 1.7) among 18 same-industry peers, split at the industry median of 49 employees and a TCR of 3.7 2×2 strategic matrix plotting 19 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 050100150200250 05101520 Average employees Total Case Rate Insta Grains
Insta Grains (34 employees, TCR 1.7) among 18 same-industry peers, split at the industry median of 49 employees and a TCR of 3.7

Insta Grains has fewer employees than the Barley, malt, manufacturing median and a lower injury rate than the industry's median TCR of 3.7. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 3.3 3.3 1 0 0
2023 0.0 0.0 0 0 0
2018 3.4 3.4 1 0 0
2017 0.0 0.0 0 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

311213 · WI · Chilton

27 Barley, malt, manufacturing employers nationwide with a credible TCR · 12,834 rated employers in Wisconsin with headcount on file · 25 employers in Chilton, WI · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Malteurop Great Falls 1.7 TCR
NAICS-TCR Global Barley Research 1.9 TCR
NAICS-TCR Molson Coors Golden Malting 1.4 TCR
NAICS-TCR Maniowoc Malt Center 2.0 TCR
STATE-SIZE Drumlin Dairy, LLC 34 FTE
STATE-SIZE Merrillan East Coating 34 FTE
STATE-SIZE Bayfront Steam Plant 34 FTE
STATE-SIZE Bayfront Steam Plant-5D 34 FTE
CITY-NEAR WC Chilton 320 FTE
CITY-NEAR Worthington Cylinders Chilton 295 FTE
CITY-NEAR Kaytee 247 FTE
CITY-NEAR WM 2509 246 FTE
NAT-TCR Willis Mechanical Inc 1.7 TCR
NAT-TCR Danfoss Power Solutions II 1.7 TCR
NAT-TCR PDQ Industries, LLC 1.7 TCR
NAT-TCR Oh700 - Columbus Bi 1.7 TCR
NAT-SIZE STK Electronics, Inc. DBA Pelco Component Technologies 34 FTE
NAT-SIZE Chicago 34 FTE
NAT-SIZE Hodgman Drainage Company, Inc. 34 FTE
NAT-SIZE ACM Chemistries 34 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2023, 2018, 2017. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.