Custom roll forming metal products · Illinois
Johnson Bros. Metal Forming Co.
Berkeley, IL · ~37 workers · 7 years of OSHA Injury Tracking Application data.
- F
- Failing Safety Record
- 7.6
- Avg TCR
- 3.3
- Industry avg
- 0
- Fatalities
The verdict
Johnson Bros. Metal Forming Co. runs at 229% of its industry's injury rate - far more dangerous than the typical Custom roll forming metal products workplace, earning a grade F.
Johnson Bros. Metal Forming Co.: 7.6 TCR = 229% of Custom roll forming metal products BLS 3.3 · 7y Form 300A (see methodology below)
Johnson Bros. Metal Forming Co. safety composite
Johnson Bros. Metal Forming Co. scores strongest on fatalities (safer than 50% of same-industry peers) and weakest on total case rate (tcr) (safer than 22%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).
35/100
Percentile-weighted across 3 of 3 measures
- Total Case Rate (TCR)
- F 7.57 per 100 workers
Safer than 22% of industry peers
- DART rate
- D 2.69 per 100 workers
Safer than 39% of industry peers
- Fatalities
- D 0
Safer than 50% of industry peers
Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).
Rising injury rate
Johnson Bros. Metal Forming Co.: 0.0 → 8.1 TCR
Peak year 2022 @ 16.3 TCR · DART/TCR 0.36× in 2024
Johnson Bros. Metal Forming Co.'s TCR rose 8.1 from 0.0 in 2017 to 8.1 in 2024. Peak filing year was 2022 at 16.3 TCR. In 2024, DART was 0.36× this establishment's average TCR (severity share of cases).
OSHA ITA Form 300A scorecard
Establishment book 332114 · Berkeley, IL ABOVE-IND · SMALL
Grade F · TCR 7.6 · 229% of ind
- DART 2.7 DART
- RANK #6/7
- PHOTO M & M Sheet Metal & …
- BOOK 7y book
- INJ 6 inj
- SIZE ~37 FTE
Nearest TCR peer: M & M Sheet Metal & Rain Gutter Corp. (0.0 TCR gap)
Read with this employer → · Industry book → · Illinois employers → · Look up another →
Johnson Bros. Metal Forming Co. in the TCR neighbourhood
Average Total Case Rate among this establishment and nearest same-industry peers
- Charles Engine
Charles Engineering
7.7 TCR
- This site
Johnson Bros. Metal Forming Co.
7.6 TCR
- M & M Sheet Me
M & M Sheet Metal & Rain Gutter Corp.
7.6 TCR
- Rollform of Ja
Rollform of Jamestown, Inc.
7.4 TCR
- Welser Profile
Welser Profile North America LLC
7.3 TCR
What this shows Johnson Bros. Metal Forming Co. averages 7.6 TCR (229% of the Custom roll forming metal products BLS benchmark).
Johnson Bros. Metal Forming Co. TCR series: 2017=0 · 2018=6.1 · 2019=9.4 · 2020=9.8 · 2021=3.3 · 2022=16.3 · 2024=8.1 · BLS 3.3
Where Johnson Bros. Metal Forming Co. falls in its industry
97 Custom roll forming metal prod establishmentsSafer than 22% of graded establishments in this industry, whose median TCR is 5.0.
Narrower to Illinois alone (the establishments it most directly competes with for workers and contracts): ranked #6 safest of 7 Custom roll forming metal prod employers in Illinois.
Johnson Bros. Metal Forming Co. has fewer employees than the Custom roll forming metal products median and a higher injury rate than the industry's median TCR of 5.0. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.
Year-by-Year Safety Data
| Year | TCR | DART | Injuries | Illnesses | Fatalities |
|---|---|---|---|---|---|
| 2024 | 8.1 | 2.7 | 2 | 1 | 0 |
| 2022 | 16.3 | 3.3 | 1 | 4 | 0 |
| 2021 | 3.3 | 0.0 | 0 | 1 | 0 |
| 2020 | 9.8 | 3.3 | 2 | 1 | 0 |
| 2019 | 9.4 | 3.1 | 1 | 2 | 0 |
| 2018 | 6.1 | 0.0 | 0 | 2 | 0 |
| 2017 | 0.0 | 0.0 | 0 | 0 | 0 |
OSHA ITA peer cross-reference
Establishment peer ledger
332114 · IL · Berkeley
97 Custom roll forming metal products employers nationwide with a credible TCR · 22,804 rated employers in Illinois with headcount on file · 11 employers in Berkeley, IL · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.
| Rel | Establishment | Metric |
|---|---|---|
| NAICS-TCR | M & M Sheet Metal & Rain Gutter Corp. | 7.6 TCR |
| NAICS-TCR | Charles Engineering | 7.7 TCR |
| NAICS-TCR | Rollform of Jamestown, Inc. | 7.4 TCR |
| NAICS-TCR | Welser Profile North America LLC | 7.3 TCR |
| STATE-SIZE | Curtis Orchard Ltd | 37 FTE |
| STATE-SIZE | Tuscola | 37 FTE |
| STATE-SIZE | Lewis Seed Farms, Inc. - Ursa | 37 FTE |
| STATE-SIZE | Aurora Fleet Facility | 37 FTE |
| CITY-NEAR | Berkeley School District 87 | 383 FTE |
| CITY-NEAR | 5233-SEG1-5233 VT-BERK | 334 FTE |
| CITY-NEAR | Vanee Foods Company | 188 FTE |
| CITY-NEAR | Fuse LLC | 168 FTE |
| NAT-TCR | 3056 Lox1000 | 7.6 TCR |
| NAT-TCR | City of San Marcos | 7.6 TCR |
| NAT-TCR | Dutch Creek Foods | 7.6 TCR |
| NAT-TCR | Oaks at Stockbridge | 7.6 TCR |
| NAT-SIZE | Store 867 | 37 FTE |
| NAT-SIZE | Beacon Stevedoring Corporation | 37 FTE |
| NAT-SIZE | Ridgetop Interiors Inc | 37 FTE |
| NAT-SIZE | Cos Colorado Springs Airport | 37 FTE |
Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →
Read our methodology - how this data is sourced, computed, and verified.