Sheet metal work (except stampings) manufacturing · Kentucky

Johnson Controls

Lexington, KY · ~191 workers · 3 years of OSHA Injury Tracking Application data.

B
Good Safety Record
2.4
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Johnson Controls runs at 72% of its industry's injury rate - safer than the typical Sheet metal work (except stampings) manufacturing workplace, earning a grade B.

Johnson Controls: 2.4 TCR = 72% of Sheet metal work (except stampings) manufacturing BLS 3.3 · 3y Form 300A (see methodology below)

Johnson Controls safety composite

Johnson Controls scores strongest on total case rate (tcr) (safer than 78% of same-industry peers) and weakest on fatalities (safer than 51%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

C

63/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
B 2.38 per 100 workers

Safer than 78% of industry peers

DART rate
D 1.61 per 100 workers

Safer than 54% of industry peers

Fatalities
D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rising injury rate

Johnson Controls: 1.8 → 2.7 TCR

Peak year 2022 @ 2.7 TCR · DART/TCR 0.68× in 2023

Johnson Controls's TCR rose 0.9 from 1.8 in 2016 to 2.7 in 2023. Peak filing year was 2022 at 2.7 TCR. In 2023, DART was 0.68× this establishment's average TCR (severity share of cases).

OSHA ITA Form 300A scorecard

Establishment book 332322 · Lexington, KY AT/BELOW-IND · MID

Grade B · TCR 2.4 · 72% of ind

  • DART 1.6 DART
  • RANK #6/18
  • PHOTO Mauck Sheet Metal
  • BOOK 3y book
  • INJ 14 inj
  • SIZE ~191 FTE

Nearest TCR peer: Mauck Sheet Metal (0.0 TCR gap)

Read with this employer → · Industry book → · Kentucky employers → · Look up another →

Johnson Controls in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Johnson Controls averages 2.4 TCR (72% of the Sheet metal work (except stampings) manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Johnson Controls TCR series: 2016=1.8 · 2022=2.7 · 2023=2.7 · BLS 3.3

Where Johnson Controls falls in its industry

1,158 Sheet metal work (except stamp establishments

Safer than 78% of graded establishments in this industry, whose median TCR is 4.5.

More dangerous than peersSafer than peers

Narrower to Kentucky alone (the establishments it most directly competes with for workers and contracts): ranked #6 safest of 18 Sheet metal work (except stamp employers in Kentucky.

Johnson Controls (191 employees, TCR 2.4) among 29 same-industry peers, split at the industry median of 58 employees and a TCR of 4.5 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 050100150200 05101520 Average employees Total Case Rate Johnson Controls
Johnson Controls (191 employees, TCR 2.4) among 29 same-industry peers, split at the industry median of 58 employees and a TCR of 4.5

Johnson Controls has more employees than the Sheet metal work (except stampings) manu median and a lower injury rate than the industry's median TCR of 4.5. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2023 2.7 1.6 5 0 0
2022 2.7 1.6 5 0 0
2016 1.8 0.5 4 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

332322 · KY · Lexington

1,158 Sheet metal work (except stampings) manufacturing employers nationwide with a credible TCR · 7,805 rated employers in Kentucky with headcount on file · 652 employers in Lexington, KY · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Mauck Sheet Metal 2.4 TCR
NAICS-TCR South 2.4 TCR
NAICS-TCR Crestridge Price Industries 2.4 TCR
NAICS-TCR Metal Sales MC - Fontana 2.4 TCR
STATE-SIZE Louisville Water Company Corporate Headquarters 191 FTE
STATE-SIZE Lebanon 191 FTE
STATE-SIZE Pizza Wholesale of Lexington 191 FTE
STATE-SIZE 2807-0474 191 FTE
CITY-NEAR University of Kentucky - Main Campus - Fayette County 11,013 FTE
CITY-NEAR UK Healthcare 9,922 FTE
CITY-NEAR YMCA of Central KY - Gatton Beaumont 3,933 FTE
CITY-NEAR YMCA of Central Ky - High Street 3,895 FTE
NAT-TCR Books and Library Services 2.4 TCR
NAT-TCR Sierra Nevada Construction INC 2.4 TCR
NAT-TCR Hampton Inn & Suites Boynton Beach FL 2.4 TCR
NAT-TCR ShoreMaster, LLC 2.4 TCR
NAT-SIZE SCA Pharma AR 191 FTE
NAT-SIZE Trillium Woods 191 FTE
NAT-SIZE San Antonio Container ATT Center 191 FTE
NAT-SIZE Clayton Homes Bonham 191 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2023, 2022, 2016. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.