Storage Battery Manufacturing · Illinois

Johnson Controls Power Solutions - Geneva Facility

Geneva, IL · ~298 workers · 2 years of OSHA Injury Tracking Application data.

A
Excellent Safety Record
1.3
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Johnson Controls Power Solutions - Geneva Facility runs at 40% of its industry's injury rate - far safer than the typical Storage Battery Manufacturing workplace, earning a grade A.

Johnson Controls Power Solutions - Geneva Facility: 1.3 TCR = 40% of Storage Battery Manufacturing BLS 3.3 · 2y Form 300A (see methodology below)

Johnson Controls Power Solutions - Geneva Facility safety composite

Johnson Controls Power Solutions - Geneva Facility scores strongest on total case rate (tcr) (safer than 68% of same-industry peers) and weakest on fatalities (safer than 51%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

C

60/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
C 1.33 per 100 workers

Safer than 68% of industry peers

DART rate
C 0.6 per 100 workers

Safer than 58% of industry peers

Fatalities
D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Johnson Controls Power Solutions - Geneva Facility held a steady TCR band

Johnson Controls Power Solutions - Geneva Facility's TCR held near 0.3 from 1.5 in 2016 to 1.2 in 2018. Peak filing year was 2016 at 1.5 TCR. In 2018, DART was 0.45× this establishment's average TCR (severity share of cases).

2016=1.5 · 2018=1.2

OSHA ITA Form 300A scorecard

Establishment book 335911 · Geneva, IL AT/BELOW-IND · MID

Grade A · TCR 1.3 · 40% of ind

  • DART 0.6 DART
  • RANK #2/6
  • PHOTO Portland OR
  • BOOK 2y book
  • INJ 7 inj
  • SIZE ~298 FTE

Nearest TCR peer: Portland OR (0.0 TCR gap)

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Johnson Controls Power Solutions - Geneva Facility in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Johnson Controls Power Solutions - Geneva Facility averages 1.3 TCR (40% of the Storage Battery Manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Johnson Controls Power Solutions - Geneva Facility TCR series: 2016=1.5 · 2018=1.2 · BLS 3.3

Where Johnson Controls Power Solutions - Geneva Facility falls in its industry

161 Storage Battery Manufacturing establishments

Safer than 68% of graded establishments in this industry, whose median TCR is 2.1.

More dangerous than peersSafer than peers

Narrower to Illinois alone (the establishments it most directly competes with for workers and contracts): ranked #2 safest of 6 Storage Battery Manufacturing employers in Illinois.

Johnson Controls Power Solutions - Geneva Facility (298 employees, TCR 1.3) among 29 same-industry peers, split at the industry median of 107 employees and a TCR of 2.1 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 02,0004,0006,0008,000 05101520 Average employees Total Case Rate Johnson Controls Power Solutions - Geneva Facility
Johnson Controls Power Solutions - Geneva Facility (298 employees, TCR 1.3) among 29 same-industry peers, split at the industry median of 107 employees and a TCR of 2.1

Johnson Controls Power Solutions - Geneva Facility has more employees than the Storage Battery Manufacturing median and a lower injury rate than the industry's median TCR of 2.1. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2018 1.2 0.6 3 1 0
2016 1.5 0.9 4 1 0

OSHA ITA peer cross-reference

Establishment peer ledger

335911 · IL · Geneva

161 Storage Battery Manufacturing employers nationwide with a credible TCR · 22,804 rated employers in Illinois with headcount on file · 79 employers in Geneva, IL · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Portland OR 1.3 TCR
NAICS-TCR Sunlight Batteries USA 1.3 TCR
NAICS-TCR EaglePicher Technologies - Pittsburg 1.3 TCR
NAICS-TCR Winston-Salem NC 1.3 TCR
STATE-SIZE E.T. Simonds Construction Compay 298 FTE
STATE-SIZE BrandSafway Industries LLC - P66 Wood River Refinery 298 FTE
STATE-SIZE Owens-Brockway Glass Container Inc 298 FTE
STATE-SIZE 5060 298 FTE
CITY-NEAR Northwestern Medicine Delnor Hospital 1,706 FTE
CITY-NEAR Kane County 1,278 FTE
CITY-NEAR County Of Kane 1,212 FTE
CITY-NEAR MSI Express - Geneva 330 FTE
NAT-TCR Courtyard & Residence Inn Richmond 1.3 TCR
NAT-TCR USA West Palm Beach Palm Bch Intl APO 1.3 TCR
NAT-TCR Aviall - Atlanta 1.3 TCR
NAT-TCR FDC/FCC/FP Home Office 1.3 TCR
NAT-SIZE Realty Operations Group 298 FTE
NAT-SIZE Staples FC 4682 298 FTE
NAT-SIZE Acute Care Hospital 298 FTE
NAT-SIZE Thales Avionics Inc - Melbourne 298 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2018, 2016. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.