Industrial robot cells manufacturing · Michigan
KLB - KUKA Systems N.A. LLC
Livonia, MI · ~138 workers · 9 years of OSHA Injury Tracking Application data.
- B
- Good Safety Record
- 2.0
- Avg TCR
- 3.3
- Industry avg
- 0
- Fatalities
The verdict
KLB - KUKA Systems N.A. LLC runs at 61% of its industry's injury rate - safer than the typical Industrial robot cells manufacturing workplace, earning a grade B.
KLB - KUKA Systems N.A. LLC: 2.0 TCR = 61% of Industrial robot cells manufacturing BLS 3.3 · 9y Form 300A (see methodology below)
KLB - KUKA Systems N.A. LLC safety composite
KLB - KUKA Systems N.A. LLC scores strongest on total case rate (tcr) (safer than 62% of same-industry peers) and weakest on dart rate (safer than 40%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).
51/100
Percentile-weighted across 3 of 3 measures
- Total Case Rate (TCR)
- C 2 per 100 workers
Safer than 62% of industry peers
- DART rate
- D 1.1 per 100 workers
Safer than 40% of industry peers
- Fatalities
- D 0
Safer than 50% of industry peers
Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).
Rising injury rate
KLB - KUKA Systems N.A. LLC: 0.0 → 1.1 TCR
Peak year 2019 @ 4.8 TCR · DART/TCR 0.55× in 2024
KLB - KUKA Systems N.A. LLC's TCR rose 1.1 from 0.0 in 2016 to 1.1 in 2024. Peak filing year was 2019 at 4.8 TCR. In 2024, DART was 0.55× this establishment's average TCR (severity share of cases).
OSHA ITA Form 300A scorecard
Establishment book 333998 · Livonia, MI AT/BELOW-IND · MID
Grade B · TCR 2.0 · 61% of ind
- DART 1.1 DART
- RANK #7/10
- PHOTO Pentair Filtration S…
- BOOK 9y book
- INJ 26 inj
- SIZE ~138 FTE
Nearest TCR peer: Pentair Filtration Solutions (0.2 TCR gap)
Read with this employer → · Industry book → · Michigan employers → · Look up another →
KLB - KUKA Systems N.A. LLC in the TCR neighbourhood
Average Total Case Rate among this establishment and nearest same-industry peers
- This site
KLB - KUKA Systems N.A. LLC
2 TCR
- Pentair Filtra
Pentair Filtration Solutions
1.8 TCR
- Tyco Fire Prot
Tyco Fire Protection Products
1.8 TCR
- 6773_15687
6773_15687
1.8 TCR
- FANUC - Hoffma
FANUC - Hoffman Estates
1.7 TCR
What this shows KLB - KUKA Systems N.A. LLC averages 2.0 TCR (61% of the Industrial robot cells manufacturing BLS benchmark).
KLB - KUKA Systems N.A. LLC TCR series: 2016=0 · 2017=3.1 · 2018=2.1 · 2019=4.8 · 2020=1.6 · 2021=3.5 · 2022=1.1 · 2023=0.7 · 2024=1.1 · BLS 3.3
Where KLB - KUKA Systems N.A. LLC falls in its industry
34 Industrial robot cells manufac establishmentsSafer than 62% of graded establishments in this industry, whose median TCR is 2.7.
Narrower to Michigan alone (the establishments it most directly competes with for workers and contracts): ranked #7 safest of 10 Industrial robot cells manufac employers in Michigan.
KLB - KUKA Systems N.A. LLC has fewer employees than the Industrial robot cells manufacturing median and a lower injury rate than the industry's median TCR of 2.7. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.
Year-by-Year Safety Data
| Year | TCR | DART | Injuries | Illnesses | Fatalities |
|---|---|---|---|---|---|
| 2024 | 1.1 | 1.1 | 1 | 0 | 0 |
| 2023 | 0.7 | 0.7 | 2 | 0 | 0 |
| 2022 | 1.1 | 0.8 | 3 | 0 | 0 |
| 2021 | 3.5 | 3.5 | 6 | 4 | 0 |
| 2020 | 1.6 | 1.6 | 1 | 0 | 0 |
| 2019 | 4.8 | 1.6 | 3 | 0 | 0 |
| 2018 | 2.1 | 1.3 | 5 | 0 | 0 |
| 2017 | 3.1 | 0.5 | 5 | 1 | 0 |
| 2016 | 0.0 | 0.0 | 0 | 0 | 0 |
OSHA ITA peer cross-reference
Establishment peer ledger
333998 · MI · Livonia
34 Industrial robot cells manufacturing employers nationwide with a credible TCR · 16,393 rated employers in Michigan with headcount on file · 282 employers in Livonia, MI · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.
| Rel | Establishment | Metric |
|---|---|---|
| NAICS-TCR | Pentair Filtration Solutions | 1.8 TCR |
| NAICS-TCR | Tyco Fire Protection Products | 1.8 TCR |
| NAICS-TCR | 6773_15687 | 1.8 TCR |
| NAICS-TCR | FANUC - Hoffman Estates | 1.7 TCR |
| STATE-SIZE | Great Lakes Water Authority - Central Services Facility | 138 FTE |
| STATE-SIZE | DVM Utilities, Inc. | 138 FTE |
| STATE-SIZE | Butcher and Butcher Construction | 138 FTE |
| STATE-SIZE | 3211 Battle Creek Mill | 138 FTE |
| CITY-NEAR | System Office - Livonia | 6,768 FTE |
| CITY-NEAR | Livonia Transmission Plant | 3,122 FTE |
| CITY-NEAR | Livonia Transmission | 2,968 FTE |
| CITY-NEAR | Acro Service | 2,701 FTE |
| NAT-TCR | 53 Clark Street | 2.0 TCR |
| NAT-TCR | Store #32 | 2.0 TCR |
| NAT-TCR | Garrison Steel Fabricators, Inc | 2.0 TCR |
| NAT-TCR | Ong Wr Mustang Sc | 2.0 TCR |
| NAT-SIZE | 1750/3249 Keystone Topeka | 138 FTE |
| NAT-SIZE | Fresh Mark Cold Storage | 138 FTE |
| NAT-SIZE | 400 Community Dr | 138 FTE |
| NAT-SIZE | XAU | 138 FTE |
Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →
Read our methodology - how this data is sourced, computed, and verified.