Motor vehicle metal parts stamping · Texas
Lone Star Assembly (Challenge Manufacturing Plant 6)
Irving, TX · ~114 workers · 4 years of OSHA Injury Tracking Application data.
- B
- Good Safety Record
- 3.8
- Avg TCR
- 5.4
- Industry avg
- 0
- Fatalities
The verdict
Lone Star Assembly (Challenge Manufacturing Plant 6) runs at 71% of its industry's injury rate - safer than the typical Motor vehicle metal parts stamping workplace, earning a grade B.
Lone Star Assembly (Challenge Manufacturing Plant 6): 3.8 TCR = 71% of Motor vehicle metal parts stamping BLS 5.4 · 4y Form 300A (see methodology below)
Lone Star Assembly (Challenge Manufacturing Plant 6) safety composite
Lone Star Assembly (Challenge Manufacturing Plant 6) scores strongest on total case rate (tcr) (safer than 63% of same-industry peers) and weakest on fatalities (safer than 51%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).
56/100
Percentile-weighted across 3 of 3 measures
- Total Case Rate (TCR)
- C 3.82 per 100 workers
Safer than 63% of industry peers
- DART rate
- D 1.73 per 100 workers
Safer than 52% of industry peers
- Fatalities
- D 0
Safer than 51% of industry peers
Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).
Rising injury rate
Lone Star Assembly (Challenge Manufacturing Plant 6): 0.0 → 6.9 TCR
Peak year 2024 @ 6.9 TCR · DART/TCR 0.45× in 2024
Lone Star Assembly (Challenge Manufacturing Plant 6)'s TCR rose 6.9 from 0.0 in 2020 to 6.9 in 2024. In 2024, DART was 0.45× this establishment's average TCR (severity share of cases).
OSHA ITA Form 300A scorecard
Establishment book 336370 · Irving, TX AT/BELOW-IND · MID
Grade B · TCR 3.8 · 71% of ind
- DART 1.7 DART
- RANK #5/12
- PHOTO Topre America Corpor…
- BOOK 4y book
- INJ 18 inj
- SIZE ~114 FTE
Nearest TCR peer: Topre America Corporation- AL (0.0 TCR gap)
Read with this employer → · Industry book → · Texas employers → · Look up another →
Lone Star Assembly (Challenge Manufacturing Plant 6) in the TCR neighbourhood
Average Total Case Rate among this establishment and nearest same-industry peers
- Lear Corporati
Lear Corporation - Grand Rapids - Woodfield
3.9 TCR
- Martinrea INC
Martinrea INC Jonesville
3.9 TCR
- This site
Lone Star Assembly (Challenge Manufacturing Plant 6)
3.8 TCR
- Topre America
Topre America Corporation- AL
3.8 TCR
- KIRCHHOFF AUTO
KIRCHHOFF AUTOMOTIVE MANCHESTER
3.8 TCR
What this shows Lone Star Assembly (Challenge Manufacturing Plant 6) averages 3.8 TCR (71% of the Motor vehicle metal parts stamping BLS benchmark).
Lone Star Assembly (Challenge Manufacturing Plant 6) TCR series: 2020=0 · 2022=5 · 2023=3.3 · 2024=6.9 · BLS 5.4
Where Lone Star Assembly (Challenge Manufacturing Plant 6) falls in its industry
510 Motor vehicle metal parts stam establishmentsSafer than 63% of graded establishments in this industry, whose median TCR is 4.5.
Narrower to Texas alone (the establishments it most directly competes with for workers and contracts): ranked #5 safest of 12 Motor vehicle metal parts stam employers in Texas.
Lone Star Assembly (Challenge Manufacturing Plant 6) has fewer employees than the Motor vehicle metal parts stamping median and a lower injury rate than the industry's median TCR of 4.5. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.
Year-by-Year Safety Data
| Year | TCR | DART | Injuries | Illnesses | Fatalities |
|---|---|---|---|---|---|
| 2024 | 6.9 | 1.7 | 8 | 0 | 0 |
| 2023 | 3.3 | 2.5 | 4 | 0 | 0 |
| 2022 | 5.0 | 4.2 | 6 | 0 | 0 |
| 2020 | 0.0 | 0.0 | 0 | 0 | 0 |
OSHA ITA peer cross-reference
Establishment peer ledger
336370 · TX · Irving
510 Motor vehicle metal parts stamping employers nationwide with a credible TCR · 38,394 rated employers in Texas with headcount on file · 548 employers in Irving, TX · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.
| Rel | Establishment | Metric |
|---|---|---|
| NAICS-TCR | Topre America Corporation- AL | 3.8 TCR |
| NAICS-TCR | KIRCHHOFF AUTOMOTIVE MANCHESTER | 3.8 TCR |
| NAICS-TCR | Lear Corporation - Grand Rapids - Woodfield | 3.9 TCR |
| NAICS-TCR | Martinrea INC Jonesville | 3.9 TCR |
| STATE-SIZE | Lewis Resource Management - SA | 114 FTE |
| STATE-SIZE | Dallas Transmission | 114 FTE |
| STATE-SIZE | Sitterle Homes Ltd | 114 FTE |
| STATE-SIZE | Texas Instruments SFAB1 Base Building #2128 | 114 FTE |
| CITY-NEAR | 50CP001 CORP LAS COLINAS | 4,366 FTE |
| CITY-NEAR | TXC101551 | 2,325 FTE |
| CITY-NEAR | NCH Corporation 2727 | 1,970 FTE |
| CITY-NEAR | Amazon.com Services LLC - RBD5 | 1,964 FTE |
| NAT-TCR | Brumfield Construction, Inc. | 3.8 TCR |
| NAT-TCR | Insight Partners - Mooresville | 3.8 TCR |
| NAT-TCR | Riviera Beach Fl | 3.8 TCR |
| NAT-TCR | Fauna Foods Corp. | 3.8 TCR |
| NAT-SIZE | Parkwest Casino Lodi | 114 FTE |
| NAT-SIZE | Strider Construction Co | 114 FTE |
| NAT-SIZE | Hoover's Hatchery | 114 FTE |
| NAT-SIZE | Laux Arnold Inc | 114 FTE |
Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →
Read our methodology - how this data is sourced, computed, and verified.