Polyethylene resins manufacturing · Illinois

Lyondellbasell Morris Site

Morris, IL · ~312 workers · 9 years of OSHA Injury Tracking Application data.

A
Excellent Safety Record
0.2
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Lyondellbasell Morris Site runs at 7% of its industry's injury rate - far safer than the typical Polyethylene resins manufacturing workplace, earning a grade A.

Lyondellbasell Morris Site: 0.2 TCR = 7% of Polyethylene resins manufacturing BLS 3.3 · 9y Form 300A (see methodology below)

Lyondellbasell Morris Site safety composite

Lyondellbasell Morris Site scores strongest on total case rate (tcr) (safer than 94% of same-industry peers) and weakest on dart rate (safer than 50%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

C

68/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
A 0.22 per 100 workers

Safer than 94% of industry peers

DART rate
D 0.31 per 100 workers

Safer than 50% of industry peers

Fatalities
D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Lyondellbasell Morris Site held a steady TCR band

Lyondellbasell Morris Site's TCR held near 0.1 from 0.3 in 2016 to 0.3 in 2024. Peak filing year was 2017 at 0.6 TCR. In 2024, DART was 1.41× this establishment's average TCR (severity share of cases).

2016=0.3 · 2017=0.6 · 2018=0.0 · 2019=0.0 · 2020=0.3 · 2021=0.0 · 2022=0.0 · 2023=0.5 · 2024=0.3

OSHA ITA Form 300A scorecard

Establishment book 325211 · Morris, IL AT/BELOW-IND · MID

Grade A · TCR 0.2 · 7% of ind

  • DART 0.3 DART
  • RANK #2/34
  • PHOTO Equistar Chemical, L…
  • BOOK 9y book
  • INJ 6 inj
  • SIZE ~312 FTE

Nearest TCR peer: Equistar Chemical, LP - A Lyondellbasell Company, Bayport (0.0 TCR gap)

Read with this employer → · Industry book → · Illinois employers → · Look up another →

Lyondellbasell Morris Site in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Lyondellbasell Morris Site averages 0.2 TCR (7% of the Polyethylene resins manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Lyondellbasell Morris Site TCR series: 2016=0.3 · 2017=0.6 · 2018=0 · 2019=0 · 2020=0.3 · 2021=0 · 2022=0 · 2023=0.5 · 2024=0.3 · BLS 3.3

Where Lyondellbasell Morris Site falls in its industry

644 Polyethylene resins manufactur establishments

Safer than 94% of graded establishments in this industry, whose median TCR is 2.0.

More dangerous than peersSafer than peers

Narrower to Illinois alone (the establishments it most directly competes with for workers and contracts): ranked #2 safest of 34 Polyethylene resins manufactur employers in Illinois.

Lyondellbasell Morris Site (312 employees, TCR 0.2) among 29 same-industry peers, split at the industry median of 72 employees and a TCR of 2.0 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 05001,0001,500 0246810 Average employees Total Case Rate Lyondellbasell Morris Site
Lyondellbasell Morris Site (312 employees, TCR 0.2) among 29 same-industry peers, split at the industry median of 72 employees and a TCR of 2.0

Lyondellbasell Morris Site has more employees than the Polyethylene resins manufacturing median and a lower injury rate than the industry's median TCR of 2.0. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 0.3 0.3 1 0 0
2023 0.5 0.3 2 0 0
2022 0.0 0.0 0 0 0
2021 0.0 0.0 0 0 0
2020 0.3 0.0 1 0 0
2019 0.0 0.0 0 0 0
2018 0.0 0.0 0 0 0
2017 0.6 0.0 2 0 0
2016 0.3 0.0 0 1 0

OSHA ITA peer cross-reference

Establishment peer ledger

325211 · IL · Morris

644 Polyethylene resins manufacturing employers nationwide with a credible TCR · 22,804 rated employers in Illinois with headcount on file · 62 employers in Morris, IL · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Equistar Chemical, LP - A Lyondellbasell Company, Bayport 0.2 TCR
NAICS-TCR Chevron Phillips Chemical Co- Pasadena Plastics 0.2 TCR
NAICS-TCR Solvay Alpharetta 0.2 TCR
NAICS-TCR Berry Printing NATN 463 0.2 TCR
STATE-SIZE Tate and Lyle 312 FTE
STATE-SIZE Foodservice : ST CHARLES 312 FTE
STATE-SIZE ROCKFORD 312 FTE
STATE-SIZE Glory Global Solutions Inc - Carrollton Operations 312 FTE
CITY-NEAR Morris Hospital 934 FTE
CITY-NEAR Dresden Nuclear Power Station 669 FTE
CITY-NEAR 1239 - MORRIS IL MEAT PLANT 458 FTE
CITY-NEAR WM 844 388 FTE
NAT-TCR NY12 0.2 TCR
NAT-TCR Lincoln Electric Automation Fort Collins 0.2 TCR
NAT-TCR Middleborough Gas & Electric Department Administration Office 0.2 TCR
NAT-TCR AN Ross Park 0.2 TCR
NAT-SIZE Takeda: Exton 312 FTE
NAT-SIZE Renfro - Cleveland Plant 312 FTE
NAT-SIZE Park Place 312 FTE
NAT-SIZE Concord Complex 312 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2023, 2022, 2021, 2020, 2019, 2018, 2017, 2016. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.