Manufacturer of thermoformed plastics · California

Merrill's Packaging Inc.

Burlingame, CA · ~99 workers · 6 years of OSHA Injury Tracking Application data.

B
Good Safety Record
2.5
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Merrill's Packaging Inc. runs at 76% of its industry's injury rate - safer than the typical Manufacturer of thermoformed plastics workplace, earning a grade B.

Merrill's Packaging Inc.: 2.5 TCR = 76% of Manufacturer of thermoformed plastics BLS 3.3 · 6y Form 300A (see methodology below)

Merrill's Packaging Inc. safety composite

Merrill's Packaging Inc. scores strongest on dart rate (safer than 85% of same-industry peers) and weakest on total case rate (tcr) (safer than 47%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

C

61/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
D 2.52 per 100 workers

Safer than 47% of industry peers

DART rate
B 0 per 100 workers

Safer than 85% of industry peers

Fatalities
D 0

Safer than 50% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

TCR Δ

−3.0

2017→2024

Merrill's Packaging Inc. injury rate improved

Merrill's Packaging Inc.'s TCR fell 3.0 from 3.9 in 2017 to 1.0 in 2024. Peak filing year was 2017 at 3.9 TCR. In 2024, DART was 0× this establishment's average TCR (severity share of cases).

2017=3.9 · 2019=3.2 · 2021=1.0 · 2022=3.4 · 2023=2.7 · 2024=1.0

OSHA ITA Form 300A scorecard

Establishment book 326112 · Burlingame, CA AT/BELOW-IND · SMALL

Grade B · TCR 2.5 · 76% of ind

  • DART 0.0 DART
  • RANK #8/19
  • PHOTO Chase Lenoir
  • BOOK 6y book
  • INJ 16 inj
  • SIZE ~99 FTE

Nearest TCR peer: Chase Lenoir (0.0 TCR gap)

Read with this employer → · Industry book → · California employers → · Look up another →

Merrill's Packaging Inc. in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Merrill's Packaging Inc. averages 2.5 TCR (76% of the Manufacturer of thermoformed plastics BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Merrill's Packaging Inc. TCR series: 2017=3.9 · 2019=3.2 · 2021=1 · 2022=3.4 · 2023=2.7 · 2024=1 · BLS 3.3

Where Merrill's Packaging Inc. falls in its industry

396 Manufacturer of thermoformed p establishments

Safer than 47% of graded establishments in this industry, whose median TCR is 2.4.

More dangerous than peersSafer than peers

Narrower to California alone (the establishments it most directly competes with for workers and contracts): ranked #8 safest of 19 Manufacturer of thermoformed p employers in California.

Merrill's Packaging Inc. (99 employees, TCR 2.5) among 29 same-industry peers, split at the industry median of 90 employees and a TCR of 2.4 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 0200400600 05101520 Average employees Total Case Rate Merrill's Packaging Inc.
Merrill's Packaging Inc. (99 employees, TCR 2.5) among 29 same-industry peers, split at the industry median of 90 employees and a TCR of 2.4

Merrill's Packaging Inc. has more employees than the Manufacturer of thermoformed plastics median and a higher injury rate than the industry's median TCR of 2.4. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 1.0 0.0 1 0 0
2023 2.7 2.7 3 0 0
2022 3.4 1.7 4 0 0
2021 1.0 1.0 1 0 0
2019 3.2 2.1 3 0 0
2017 3.9 2.0 4 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

326112 · CA · Burlingame

396 Manufacturer of thermoformed plastics employers nationwide with a credible TCR · 51,834 rated employers in California with headcount on file · 93 employers in Burlingame, CA · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Chase Lenoir 2.5 TCR
NAICS-TCR INDEVCO Plastics Longview LLC 2.5 TCR
NAICS-TCR ITW Hi Cone 2.5 TCR
NAICS-TCR Bollore Inc. 2.5 TCR
STATE-SIZE MARIA ELENA RUIZ MORALES 99 FTE
STATE-SIZE La Verne Nursery, Inc. 99 FTE
STATE-SIZE California Sun Grower Services - North 99 FTE
STATE-SIZE Santa Paula Plant #3 99 FTE
CITY-NEAR Mills-Peninsula Medical Center (360-22) 1,835 FTE
CITY-NEAR Sutter Bay Hospitals (30191) 1,765 FTE
CITY-NEAR 2453-00060388-60388 909 FTE
CITY-NEAR SFO-SPUSA 512 FTE
NAT-TCR Main Office 2.5 TCR
NAT-TCR C.H. Nickerson, & Co., Inc. 2.5 TCR
NAT-TCR W2Fuel, LLC 2.5 TCR
NAT-TCR Utilities Equipment & Supply Co 2.5 TCR
NAT-SIZE Corporate 99 FTE
NAT-SIZE The Piedmont at Buckhead 99 FTE
NAT-SIZE New South Companies, Inc 99 FTE
NAT-SIZE River Terrace Operator LLC 99 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2023, 2022, 2021, 2019, 2017. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.