Arc welding equipment manufacturing · Illinois
Miller Welding Automation
Carol Stream, IL · ~28 workers · 8 years of OSHA Injury Tracking Application data.
- A
- Excellent Safety Record
- 1.1
- Avg TCR
- 3.3
- Industry avg
- 0
- Fatalities
The verdict
Miller Welding Automation runs at 33% of its industry's injury rate - far safer than the typical Arc welding equipment manufacturing workplace, earning a grade A.
Miller Welding Automation: 1.1 TCR = 33% of Arc welding equipment manufacturing BLS 3.3 · 8y Form 300A (see methodology below)
Miller Welding Automation safety composite
Miller Welding Automation scores strongest on total case rate (tcr) (safer than 84% of same-industry peers) and weakest on fatalities (safer than 50%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).
74/100
Percentile-weighted across 3 of 3 measures
- Total Case Rate (TCR)
- B 1.09 per 100 workers
Safer than 84% of industry peers
- DART rate
- B 0 per 100 workers
Safer than 79% of industry peers
- Fatalities
- D 0
Safer than 50% of industry peers
Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).
Rising injury rate
Miller Welding Automation: 0.0 → 3.0 TCR
Peak year 2019 @ 3.0 TCR · DART/TCR 0× in 2024
Miller Welding Automation's TCR rose 3.0 from 0.0 in 2016 to 3.0 in 2024. Peak filing year was 2019 at 3.0 TCR. In 2024, DART was 0× this establishment's average TCR (severity share of cases).
OSHA ITA Form 300A scorecard
Establishment book 333992 · Carol Stream, IL AT/BELOW-IND · SMALL
Grade A · TCR 1.1 · 33% of ind
- DART 0.0 DART
- RANK #1/10
- PHOTO KC Operations
- BOOK 8y book
- INJ 3 inj
- SIZE ~28 FTE
Nearest TCR peer: KC Operations (0.1 TCR gap)
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Miller Welding Automation in the TCR neighbourhood
Average Total Case Rate among this establishment and nearest same-industry peers
- This site
Miller Welding Automation
1.1 TCR
- KC Operations
KC Operations
1 TCR
- EBZ Systec Inc
EBZ Systec Inc.
1 TCR
- TRUMPF Inc - T
TRUMPF Inc - TUSD
1 TCR
- Postle Industr
Postle Industries Inc.
1 TCR
What this shows Miller Welding Automation averages 1.1 TCR (33% of the Arc welding equipment manufacturing BLS benchmark).
Miller Welding Automation TCR series: 2016=0 · 2017=2.8 · 2018=0 · 2019=3 · 2020=0 · 2021=0 · 2023=0 · 2024=3 · BLS 3.3
Where Miller Welding Automation falls in its industry
129 Arc welding equipment manufact establishmentsSafer than 84% of graded establishments in this industry, whose median TCR is 2.8.
Narrower to Illinois alone (the establishments it most directly competes with for workers and contracts): ranked #1 safest of 10 Arc welding equipment manufact employers in Illinois.
Miller Welding Automation has fewer employees than the Arc welding equipment manufacturing median and a lower injury rate than the industry's median TCR of 2.8. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.
Year-by-Year Safety Data
| Year | TCR | DART | Injuries | Illnesses | Fatalities |
|---|---|---|---|---|---|
| 2024 | 3.0 | 0.0 | 1 | 0 | 0 |
| 2023 | 0.0 | 0.0 | 0 | 0 | 0 |
| 2021 | 0.0 | 0.0 | 0 | 0 | 0 |
| 2020 | 0.0 | 0.0 | 0 | 0 | 0 |
| 2019 | 3.0 | 0.0 | 1 | 0 | 0 |
| 2018 | 0.0 | 0.0 | 0 | 0 | 0 |
| 2017 | 2.8 | 0.0 | 1 | 0 | 0 |
| 2016 | 0.0 | 0.0 | 0 | 0 | 0 |
OSHA ITA peer cross-reference
Establishment peer ledger
333992 · IL · Carol Stream
129 Arc welding equipment manufacturing employers nationwide with a credible TCR · 22,804 rated employers in Illinois with headcount on file · 170 employers in Carol Stream, IL · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.
| Rel | Establishment | Metric |
|---|---|---|
| NAICS-TCR | KC Operations | 1.0 TCR |
| NAICS-TCR | EBZ Systec Inc. | 1.0 TCR |
| NAICS-TCR | TRUMPF Inc - TUSD | 1.0 TCR |
| NAICS-TCR | Postle Industries Inc. | 1.0 TCR |
| STATE-SIZE | Elite Growers, Inc. | 28 FTE |
| STATE-SIZE | Charles River Avian Roanoke | 28 FTE |
| STATE-SIZE | Corteva Agriscience Princeton IL Research-PRI2 | 28 FTE |
| STATE-SIZE | Tracy Export, Inc. | 28 FTE |
| CITY-NEAR | Northwestern Medicine Regional Medical Group | 2,151 FTE |
| CITY-NEAR | American Litho, Inc. | 1,657 FTE |
| CITY-NEAR | 161275-CAROL STREAM IL P&DC | 960 FTE |
| CITY-NEAR | Hearthside Foods - Carol Stream | 853 FTE |
| NAT-TCR | Carlsbad | 1.1 TCR |
| NAT-TCR | World Headquarters | 1.1 TCR |
| NAT-TCR | General Dynamics, Ordanance and Tactical Systems - Lincoln Operations | 1.1 TCR |
| NAT-TCR | Kokomo Grain Co. Inc. - Kokomo | 1.1 TCR |
| NAT-SIZE | 100 Crestwood Court Operating Company, LLC DBA Elderwood Residences at Wheatfield | 28 FTE |
| NAT-SIZE | SSA Gulf - Gulfport | 28 FTE |
| NAT-SIZE | Schofield | 28 FTE |
| NAT-SIZE | Ebert's Greenhouse Village, Inc. | 28 FTE |
Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →
Read our methodology - how this data is sourced, computed, and verified.