Balls, steel, made in iron and steel mills · Pennsylvania

Monaca Operations

Monaca, PA · ~86 workers · 9 years of OSHA Injury Tracking Application data.

A
Excellent Safety Record
0.4
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Monaca Operations runs at 12% of its industry's injury rate - far safer than the typical Balls, steel, made in iron and steel mills workplace, earning a grade A.

Monaca Operations: 0.4 TCR = 12% of Balls, steel, made in iron and steel mills BLS 3.3 · 9y Form 300A (see methodology below)

Monaca Operations safety composite

Monaca Operations scores strongest on total case rate (tcr) (safer than 95% of same-industry peers) and weakest on fatalities (safer than 53%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

B

82/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
A 0.39 per 100 workers

Safer than 95% of industry peers

DART rate
B 0 per 100 workers

Safer than 87% of industry peers

Fatalities
D 0

Safer than 53% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rising injury rate

Monaca Operations: 0.0 → 1.6 TCR

Peak year 2024 @ 1.6 TCR · DART/TCR 0× in 2024

Monaca Operations's TCR rose 1.6 from 0.0 in 2016 to 1.6 in 2024. In 2024, DART was 0× this establishment's average TCR (severity share of cases).

OSHA ITA Form 300A scorecard

Establishment book 331110 · Monaca, PA AT/BELOW-IND · SMALL

Grade A · TCR 0.4 · 12% of ind

  • DART 0.0 DART
  • RANK #2/53
  • PHOTO Nucor Steel-Berkeley
  • BOOK 9y book
  • INJ 4 inj
  • SIZE ~86 FTE

Nearest TCR peer: Nucor Steel-Berkeley (0.0 TCR gap)

Read with this employer → · Industry book → · Pennsylvania employers → · Look up another →

Monaca Operations in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Monaca Operations averages 0.4 TCR (12% of the Balls, steel, made in iron and steel mills BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Monaca Operations TCR series: 2016=0 · 2017=0 · 2018=0 · 2019=1 · 2020=0 · 2021=0 · 2022=0 · 2023=0.9 · 2024=1.6 · BLS 3.3

Where Monaca Operations falls in its industry

416 Balls, steel, made in iron and establishments

Safer than 95% of graded establishments in this industry, whose median TCR is 2.7.

More dangerous than peersSafer than peers

Narrower to Pennsylvania alone (the establishments it most directly competes with for workers and contracts): ranked #2 safest of 53 Balls, steel, made in iron and employers in Pennsylvania.

Monaca Operations (86 employees, TCR 0.4) among 29 same-industry peers, split at the industry median of 155 employees and a TCR of 2.7 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 05001,0001,5002,0002,500 051015 Average employees Total Case Rate Monaca Operations
Monaca Operations (86 employees, TCR 0.4) among 29 same-industry peers, split at the industry median of 155 employees and a TCR of 2.7

Monaca Operations has fewer employees than the Balls, steel, made in iron and steel mil median and a lower injury rate than the industry's median TCR of 2.7. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 1.6 0.0 2 0 0
2023 0.9 0.0 1 0 0
2022 0.0 0.0 0 0 0
2021 0.0 0.0 0 0 0
2020 0.0 0.0 0 0 0
2019 1.0 1.0 1 0 0
2018 0.0 0.0 0 0 0
2017 0.0 0.0 0 0 0
2016 0.0 0.0 0 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

331110 · PA · Monaca

416 Balls, steel, made in iron and steel mills employers nationwide with a credible TCR · 22,692 rated employers in Pennsylvania with headcount on file · 36 employers in Monaca, PA · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Nucor Steel-Berkeley 0.4 TCR
NAICS-TCR Nucor Steel Berkeley 0.4 TCR
NAICS-TCR Nucor Steel Tuscaloosa, Inc. 0.4 TCR
NAICS-TCR ArcelorMittal Corporate - Research & Development 0.4 TCR
STATE-SIZE CT Bartoli Mushrooms, Inc. 86 FTE
STATE-SIZE Exelon Power Labs 86 FTE
STATE-SIZE Luzerne Service Building 86 FTE
STATE-SIZE 908-NiSource-Canonsburg-SPT PA 86 FTE
CITY-NEAR BrandSafway Industries, LLC - PA Chemical - Monaca 537 FTE
CITY-NEAR Anchor Hocking 390 FTE
CITY-NEAR WM 1883 383 FTE
CITY-NEAR Shell Polymers Monaca 380 FTE
NAT-TCR Enterprise Fleet Management 0.4 TCR
NAT-TCR James River 0.4 TCR
NAT-TCR Rockford Corporation 0.4 TCR
NAT-TCR Olin Corporation - McIntosh Plant 0.4 TCR
NAT-SIZE Grand Prairie Blown Films 86 FTE
NAT-SIZE Rand-Whitney Containerboard L.P. 86 FTE
NAT-SIZE HENDERSONVILLE 86 FTE
NAT-SIZE Trader Joe's 0517 Cambridge 86 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2023, 2022, 2021, 2020, 2019, 2018, 2017, 2016. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.